Descriptions of the functions
-- Experience superior efficiency with our Drive unit, featuring a robust motor and reducer. This ensures not only efficient pipe rotation but also a smooth transit on rails.
-- Our Idler unit stands as a pillar of support, harmoniously working with the Drive unit to ensure the pipe remains stable throughout operations.
-- Adjust with ease! The rollers' distance can be seamlessly modified to fit various pipe or tank diameters, offering unmatched versatility in diverse operations.
-- Embrace precision with our variable speed controls, allowing operators to adjust rotation speeds finely and achieve the highest standards of welding precision.
-- Safety is paramount with our integrated safety features, including overload protection and emergency stop buttons, ensuring operators' peace of mind.
Conventional Rotator Design Features:
It is widely employed for the welding, installation, and polishing of cylindrical structures across the oil and gas industry, platform supports, storage tanks, tankers,pressure vessels,wind power sectors, pipelines, boilers, shipyards, steel structures, nuclear power, and numerous other fields.
Our turning rolls redefine efficiency by effortlessly rotating cylindrical containers during welding and fabrication, significantly enhancing production quality. Built for resilience, these heavy-duty conventional turning rolls excel in the most demanding environments. Control is made effortless with a powered drive unit operated by a sophisticated five-function pendant, equipped with a variable speed potentiometer for precise control over the rotating vessel.
Adapt with precision by adjusting the center distance of the roller group using reserved bolt holes or screws, allowing seamless adaptation to workpieces of different diameters.
Featuring a durable steel-rubber combination roller, our equipment boasts substantial bearing capacity and exceptional driving power, complete with an inverter for stepless speed regulation, enabling a wide speed range and remarkable starting torque.
Weldsuccess provides welding rotators in a range of capacities (from, 1 tons to over 1000 tons) to accommodate a diverse array of workpiece sizes.
Product Parameters
| Model |
CR-5 |
CR-10 |
CR-20 |
CR-30 |
CR-40 |
CR-50 |
CR-60 |
CR-80 |
| Turning Capacity |
5 tons |
10 tons |
20 tons |
30 tons |
40 tons |
50 tons |
60 tons |
80 tons |
| Loading Capacity-Drive |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Loading Capacity-Idler |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Vessel size |
350-5000 mm |
350-5000mm |
350-5000mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*0.37 KW |
2*0.55 KW |
2*0.75KW |
2*1.1 KW |
2*1.1 KW |
2*1.5 KW |
2*2.2 KW |
2*3 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
| Roller size |
Φ250*140mm |
Φ300*180mm |
Φ350*180mm |
Φ350*220mm |
Φ400*220mm |
Φ400*220mm |
Φ450*300mm |
Φ500*360mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Model |
CR-100 |
CR-120 |
CR-150 |
CR-200 |
CR-300 |
CR-400 |
CR-500 |
CR-1000 |
| Turning Capacity |
100 tons |
120 tons |
150 tons |
200 tons |
300 tons |
400 tons |
500 tons |
1000 tons |
| Loading Capacity-Drive |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Loading Capacity-Idler |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Vessel size |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
1000-7000mm |
1500-8000mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*3 KW |
2*3 KW |
2*4 KW |
2*4 KW |
2*5.5 KW |
2*5.5 KW |
2*7.5 KW |
2*15 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
Steel Wheels |
| Roller size |
Φ500*400mm |
Φ500*440mm |
Φ500*600mm |
Φ600*645mm |
Φ700*300mm |
Φ700*350mm |
Φ800*400mm |
Φ900*500mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Optional |
Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
Our CR CE rollers are designed with precision-engineered all-fabricated-steel bases and adjustable wheel carriages to accommodate vessels of various diameters while maintaining a consistent center-line. The drive motor is an advanced inverter-controlled variable frequency AC type, equipped with fan cooling. Enhanced durability is achieved through dual reduction worm and wheel gearboxes, with both drive and idler wheel shafts supported by deep groove roller bearings for synchronized rotation. The design includes lifting holes on the frames for effortless maneuverability. Control boxes feature IP55 rated enclosures and employ variable frequency AC control electrical systems, all fully CE certified. Our company proudly holds ISO 9001:2015 Quality Management System certification, assuring that our products consistently meet the highest safety and quality standards in the weld automation industry.
WorkShop
We are a Professional Welding Rotators Manufacturer with unparalleled global expertise
With over 20 years of specialized expertise in manufacturing welding rotators, welding positioners, and welding manipulators,
We operate state-of-the-art Boasting 6 cutting-edge production lines, Wuxi Weldsuccess Automation Equipment Co., Ltd. is at the forefront of innovation. We proudly serve discerning clients spanning Europe, the U.S., the Middle East, and beyond, ensuring unmatched quality and satisfaction.
Our products proudly bear the hallmark of excellence, symbolizing our unwavering dedication to quality. CE Marking: A globally recognized symbol of trust and quality, the CE Marking signifies that our products meet stringent European standards, ensuring unparalleled safety and performance. Crafted with precision, our products adhere to rigorous industry standards, promising exceptional quality and unwavering reliability. ISO9001 Quality Management System Certification: Our unwavering commitment to excellence is mirrored in our alignment with international benchmarks, ensuring outstanding performance at every level.We are steadfast in our dedication to comprehensive compliance with the highest international standards, consistently delivering exceptional performance that surpasses expectations..
With extensive and varied case experience, we excel in offering precision-tailored customization, effectively meeting the unique requirements of our clients.
Our company's guiding principle: "Customer demand first, product quality and business reputation first." We are devoted to fostering long-term relationships built on trust and reliability.
Company Overview: Explore the rich legacy of Wuxi Weldsuccess Automation Equipment Co., Ltd., where cutting-edge innovation harmonizes with exceptional service.
Product Certifications: Our esteemed certifications amplify our dedication to safety, quality, and excellence, serving as a testament to our commitment.
Comprehensive Warranty and AfterSales Service: Embrace unparalleled support through our extensive warranty and service offerings, ensuring your peace of mind.
1. Enjoy the assurance of a 12-month warranty covering the entire machine, carefully crafted to ensure enduring quality and reliability.
2. Within the warranty period, we take full responsibility for swiftly addressing any issues arising from manufacturing defects, ensuring seamless operation.
3. Beyond the warranty, we offer complimentary technical advisory support throughout your machine's lifespan, guaranteeing sustained peak performance.
4. Our expert engineers are at your service for on-site assistance when necessary, ensuring optimal performance and support at every stage.
Frequently Asked Questions (FAQs): Gain clarity and find answers to common inquiries about our products and services, enhancing your experience.
- Q: Are you a manufacturing plant or a trading company?
A: We are both a direct manufacturer and a trading company, providing a harmonious blend of unmatched value and quality.
2) Q: Where is your factory located, and how can I visit?
A: Our factory is nestled in the vibrant city of Wuxi, in Jiangsu Province, China.Visitors can conveniently fly into Shanghai airport, and enjoy a scenic 2-hour drive from Shanghai to Wuxi, making for a pleasant journey. . 3) Q: How does your factory ensure quality control?A: Quality is our utmost priority. Our factory boasts ISO certification, an SGS report, and a CE certificate, illustrating our steadfast devotion to excellence.
4) Q: Does your company offer CIF pricing?
A: Yes, we provide transparent CIF pricing on quotes, meticulously tailored to various destination ports and adaptable monthly schedules.
5) Q: Is it possible to have my logo on the product?
A: We offer personalized logo services, ensuring your brand stands distinctively. An additional fee may apply for logo creation, or we can seamlessly integrate your pre-designed logos.
6) Q: Can your equipment be customized to specific needs?
A: Absolutely, our expert design team specializes in crafting bespoke solutions meticulously tailored to meet specific customer needs.On-Site Operations: Immerse yourself in the dynamic world of unmatched innovation and seamless integration at our state-of-the-art facilities, where solutions are crafted to perfection.State-of-the-Art Machining Equipment: Discover the pinnacle of modern engineering with our cutting-edge technology, guaranteeing unmatched precision and unparalleled efficiency in every operation we undertake.
Secure Packaging: Trust in our robust packaging solutions, meticulously designed to safeguard your precious investments during transit, ensuring they arrive in impeccable condition and ready for use.
Efficient Container Loading for Delivery: Rely on our expertly managed container loading processes that emphasize timely and secure deliveries, ensuring your products reach their destination precisely when expected.
Efficient Container Loading for Delivery: Count on our expertly designed container loading operations that ensure your products are delivered both on time and securely, preserving their quality from our door to yours.
State-of-the-Art Machining Equipment: Engage with the forefront of technology, where our innovative machinery delivers excellence in precision and operational efficiency that sets new industry standards.
Secure Packaging: Rely on our expertly crafted packaging solutions that provide ultimate protection for your investments during transit, guaranteeing their arrival in flawless condition.
Efficient Container Loading for Delivery: Depend on our streamlined container loading processes, meticulously designed to guarantee that your products arrive punctually and securely, maintaining their integrity throughout the journey.
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