Function Descriptions
-- Elevate your operations with our state-of-the-art Drive unit! This powerhouse of efficiency is equipped with a high-performance motor and reducer, ensuring not only smooth and efficient pipe rotation but also fluid and seamless transit on rails. Experience the pinnacle of operational excellence.
-- Our Idler unit is the epitome of unwavering stability, working in perfect harmony with the Drive unit. They ensure the pipe's steadfast stability throughout operations, guaranteeing consistent and reliable performance like never before.
-- Adjustability at its very finest! Effortlessly tailor the roller distance to accommodate pipes or tanks of varying diameters. This provides exceptional flexibility, catering to a multitude of operational needs with ease and precision.
-- Achieve unparalleled precision with our sophisticated variable speed controls. Operators can finely tune rotation speeds to meet, and indeed exceed, the highest welding precision standards.
-- Safety is our utmost priority. Featuring integrated safety measures such as overload protection and emergency stop buttons, we grant operators complete peace of mind during every operation.
Conventional Rotator Design Features:
The equipment is extensively utilized for the welding, installation, and finishing of cylindrical structures spanning the oil and gas sector, platform supports, storage tanks, tankers, pressure vessels,wind energy industries, pipelines,boilers shipbuilding,steel framework construction nuclear power plants,, and a multitude of other fields.
Our turning rolls revolutionize efficiency by seamlessly rotating cylindrical containers during welding and fabrication, substantially boosting production quality. Built to withstand the toughest conditions, these heavy-duty conventional turning rolls are engineered for the most rigorous environments. Control is a breeze with an advanced five-function pendant, featuring a variable speed potentiometer for precise vessel rotation management.
Achieve perfect adaptation by adjusting the roller group's center distance using reserved bolt holes or screws. This allows for effortless accommodation of workpieces with varying diameters, ensuring perfect fit every time.
With a robust steel-rubber composite roller, our equipment offers impressive bearing capacity and extraordinary driving power. Complete with an inverter for stepless speed regulation, it delivers a wide speed range and exceptional starting torque for unparalleled performance.
Weldsuccess specializes in providing welding rotators available in a spectrum of capacities (from, 1 tons to over 1000 tons) to suit a wide variety of workpiece sizes.
Product Parameters
| Model |
CR-5 |
CR-10 |
CR-20 |
CR-30 |
CR-40 |
CR-50 |
CR-60 |
CR-80 |
| Turning Capacity |
5 tons |
10 tons |
20 tons |
30 tons |
40 tons |
50 tons |
60 tons |
80 tons |
| Loading Capacity-Drive |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Loading Capacity-Idler |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Vessel size |
350-5000 mm |
350-5000mm |
350-5000mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*0.37 KW |
2*0.55 KW |
2*0.75KW |
2*1.1 KW |
2*1.1 KW |
2*1.5 KW |
2*2.2 KW |
2*3 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
| Roller size |
Φ250*140mm |
Φ300*180mm |
Φ350*180mm |
Φ350*220mm |
Φ400*220mm |
Φ400*220mm |
Φ450*300mm |
Φ500*360mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Model |
CR-100 |
CR-120 |
CR-150 |
CR-200 |
CR-300 |
CR-400 |
CR-500 |
CR-1000 |
| Turning Capacity |
100 tons |
120 tons |
150 tons |
200 tons |
300 tons |
400 tons |
500 tons |
1000 tons |
| Loading Capacity-Drive |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Loading Capacity-Idler |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Vessel size |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
1000-7000mm |
1500-8000mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*3 KW |
2*3 KW |
2*4 KW |
2*4 KW |
2*5.5 KW |
2*5.5 KW |
2*7.5 KW |
2*15 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
Steel Wheels |
| Roller size |
Φ500*400mm |
Φ500*440mm |
Φ500*600mm |
Φ600*645mm |
Φ700*300mm |
Φ700*350mm |
Φ800*400mm |
Φ900*500mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Optional |
Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
Our CR CE rollers are meticulously designed with all-fabricated-steel bases and adjustable wheel carriages, accommodating vessels of diverse diameters while maintaining a consistent center-line. The drive motor is a sophisticated inverter-controlled variable frequency AC type, complete with fan cooling. Durability is enhanced through dual reduction worm and wheel gearboxes, with drive and idler wheel shafts supported by deep groove roller bearings for synchronized rotation. The design is user-friendly with lifting holes on the frames for easy maneuverability. Control boxes boast IP55 rated enclosures and employ advanced variable frequency AC control electrical systems, all fully CE certified. With ISO 9001:2015 Quality Management System certification, our products uphold the highest standards of safety and quality in the weld automation industry.
WorkShop
We are a leading Professional Welding Rotators Manufacturer with unparalleled global expertise
Harnessing over 20 years of dedicated expertise in the crafting of welding rotators, welding positioners, and welding manipulators,
WWe operate with cutting-edge technology, ensuring every product we create is at the forefront of innovation and efficiency. With six advanced production lines, we seamlessly blend precision and productivity to meet the demands of our global clientele. Our global reach extends to discerning clients across the globe, serving esteemed partners throughout Europe, the U.S., the Middle East, and other vibrant markets, showcasing our international influence.
Our products proudly bear the hallmark of excellence, delivering unparalleled assurance to every customer, a testament to our unwavering dedication to quality. The iconic CE Marking graces our products, symbolizing trust and globally recognized quality, ensuring compliance with rigorous European standards, a badge of our commitment to excellence. Our offerings stand on the solid foundation of rigorous industry standards, providing you with unmatched quality and reliability you can count on, setting a benchmark in the industry. The ISO9001 Quality Management System Certification exemplifies our unwavering dedication to excellence, showcasing our alignment with international benchmarks for superior performance in every aspect of our operations.We diligently adhere to comprehensive compliance with top-tier international standards, consistently delivering exceptional performance that exceeds expectations and setting the bar high in our field.Our commitment to excellence is evident in every detail, ensuring your complete satisfaction with our meticulously crafted products and services.
With a wealth of diverse case experience, we excel in offering precise, tailor-made customization to meet each client's unique requirements effectively, ensuring a perfect fit for their specific needs.
Guided by our core ethos, 'Customer demand first, product quality and business reputation first,' we focus on building long-term relationships grounded in trust and reliability, fostering enduring partnerships.
Company Overview: Immerse yourself in the legacy of Wuxi Weldsuccess Automation Equipment Co., Ltd., where groundbreaking innovation is matched by exceptional service, creating a heritage of excellence.
Product Certifications: Our prestigious certifications underscore our unwavering commitment to safety, quality, and excellence, ensuring our products meet the highest standards.
Warranty and After-Sales Service: Discover unparalleled support with our comprehensive warranty and service offerings, ensuring peace of mind and continued satisfaction with your purchase.Experience a new level of support with our extensive warranty and after-sales service offerings, meticulously designed for your peace of mind and optimal satisfaction.
1. Enjoy peace of mind with our robust 12-month warranty covering the entire machine, crafted to ensure top-notch quality and durability, providing assurance and reliability.
2. During this warranty period, should any manufacturing defects emerge, we are committed to resolving them swiftly and efficiently at our responsibility, ensuring your satisfaction.
3. Even beyond the warranty, enjoy complimentary technical advisory support throughout your machine's lifespan, ensuring ongoing optimal performance and unwavering support.
4. Our highly skilled engineers are available for on-site services when needed, promising unmatched support and optimal performance at every stage of your product's life cycle.
Frequently Asked Questions (FAQs): Discover clarity and find answers to common inquiries about our products and services, providing you with the information you need.
- Q: Are you a manufacturing plant or a trading company?
A: We are both a direct manufacturer and trading company, offering an exceptional blend of value and quality, tailored to meet diverse client needs.
2) Q: Where is your factory located, and how can I visit?
A: Our factory is proudly located in the dynamic city of Wuxi, situated in Jiangsu Province, China, an area known for its industrial prowess.Travelers can conveniently fly directly to Shanghai, with a picturesque drive from Shanghai to Wuxi taking about 2 hours by car, offering a delightful journey through stunning landscapes. A welcoming journey awaits, ensuring your visit is both convenient and pleasant. 3) Q: How does your factory ensure quality control?A: Top-quality control is our utmost priority. Our factory holds ISO certification, an SGS report, and a CE certificate, all hallmarks of our steadfast commitment to excellence and precision.
4) Q: Does your company offer CIF pricing?
A: Certainly! We provide transparent CIF pricing in our quotes, tailored to various destination ports and flexible monthly schedules to meet your specific needs, ensuring clarity and convenience.
5) Q: Is it possible to have my logo on the product?
A: Absolutely, we offer bespoke logo services to make your brand shine distinctively. For a nominal fee, our experts can craft an original logo, or seamlessly incorporate your existing design, ensuring your brand's presence is both unique and impactful.
6) Q: Can your equipment be customized to specific needs?
A: Without a doubt, our expert design team excels in crafting bespoke solutions meticulously tailored to meet your unique specifications. With unparalleled precision and attention to detail, we deliver equipment that not only meets but exceeds your expectations.On-Site Operations: Experience the forefront of technological advancement at our state-of-the-art facilities, where innovative solutions are seamlessly integrated to revolutionize productivity and efficiency.State-of-the-Art Machining Equipment: Dive into a realm of unmatched precision and groundbreaking efficiency, with our cutting-edge technology designed to elevate operations to extraordinary heights of excellence.
Secure Packaging: Our robust packaging solutions are expertly crafted to safeguard your valuable investments, providing unparalleled protection and ensuring your products arrive in impeccable, untouched condition.
Efficient Container Loading for Delivery: Our dedicated container loading processes prioritize both timeliness and security, ensuring swift and safe delivery of your products, maintaining their pristine condition and timely arrival.
Efficient Container Loading for Delivery: We excel in providing both promptness and reliability with our streamlined processes, guaranteeing your products reach their destination on time, maintaining perfect order and condition.
State-of-the-Art Machining Equipment: Embrace the pinnacle of technological innovation that infuses unmatched precision and efficiency into every task, ensuring exemplary performance and results across all operations.
Secure Packaging: Our expertly engineered packaging solutions deliver unrivaled protection during transit, ensuring your products arrive at their destination in pristine and flawless condition.
Efficient Container Loading for Delivery: Trust in our optimized processes to swiftly and securely deliver your products, ensuring their timely arrival in pristine condition, with exceptional reliability.
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