Function Descriptions
-- Elevate your industrial operations to new heights with our robust Drive unit. It's a marvel of engineering, a seamless blend of high-performance motor and reducer working in perfect harmony. This dynamic duo ensures that your pipe rotation is not just smooth, but exceptionally efficient, gliding effortlessly and gracefully on rails.
-- Discover stability personified with our Idler unit, meticulously designed to operate in flawless tandem with the Drive unit. It guarantees unwavering stability, ensuring your pipe remains steadfast and secure throughout the operation, delivering consistent, high-quality results.
-- Adjustability at its best! The roller distance can be adjusted with ease to fit pipes or tanks of varying diameters, offering remarkable flexibility to cater to an extensive range of operational demands.
-- Experience precision like never before with our variable speed controls, empowering operators to fine-tune rotation speeds with exquisite accuracy, meeting and surpassing the loftiest welding precision standards.
-- Safety is paramount, embodied in our integrated safety features including overload protection and emergency stop buttons, ensuring operators work with complete peace of mind throughout every operation.
Conventional Rotator Design Features:
The equipment is extensively employed for the welding, installation, and finishing of cylindrical structures spanning the oil and gas sector, platform supports, storage tanks, tankers, pressure vessels,wind energy industries, pipelines,boilers shipbuilding,steel framework construction nuclear power plants,, and many other fields.
Our turning rolls dramatically enhance efficiency by effortlessly rotating cylindrical containers during welding and fabrication processes, significantly elevating production quality. Engineered to endure the harshest conditions, these heavy-duty conventional turning rolls are built for the most challenging environments. Simplified control is achieved through an innovative five-function pendant, complete with a variable speed potentiometer for precise control of vessel rotation.
Achieve perfect adaptability by adjusting the roller group's center distance using pre-drilled bolt holes or screws, allowing for straightforward accommodation of workpieces with diverse diameters.
With a sturdy steel-rubber composite roller, our equipment ensures impressive bearing capacity and exceptional driving power. It includes an inverter for seamless speed regulation, offering a vast speed range and outstanding starting torque.
Weldsuccess excels in offering welding rotators available in a wide array of capacities (from, 1 tons to over 1000 tons) to accommodate a broad spectrum of workpiece sizes.
Product Parameters
| Model |
CR-5 |
CR-10 |
CR-20 |
CR-30 |
CR-40 |
CR-50 |
CR-60 |
CR-80 |
| Turning Capacity |
5 tons |
10 tons |
20 tons |
30 tons |
40 tons |
50 tons |
60 tons |
80 tons |
| Loading Capacity-Drive |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Loading Capacity-Idler |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Vessel size |
350-5000 mm |
350-5000mm |
350-5000mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*0.37 KW |
2*0.55 KW |
2*0.75KW |
2*1.1 KW |
2*1.1 KW |
2*1.5 KW |
2*2.2 KW |
2*3 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
| Roller size |
Φ250*140mm |
Φ300*180mm |
Φ350*180mm |
Φ350*220mm |
Φ400*220mm |
Φ400*220mm |
Φ450*300mm |
Φ500*360mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Model |
CR-100 |
CR-120 |
CR-150 |
CR-200 |
CR-300 |
CR-400 |
CR-500 |
CR-1000 |
| Turning Capacity |
100 tons |
120 tons |
150 tons |
200 tons |
300 tons |
400 tons |
500 tons |
1000 tons |
| Loading Capacity-Drive |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Loading Capacity-Idler |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Vessel size |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
1000-7000mm |
1500-8000mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*3 KW |
2*3 KW |
2*4 KW |
2*4 KW |
2*5.5 KW |
2*5.5 KW |
2*7.5 KW |
2*15 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
Steel Wheels |
| Roller size |
Φ500*400mm |
Φ500*440mm |
Φ500*600mm |
Φ600*645mm |
Φ700*300mm |
Φ700*350mm |
Φ800*400mm |
Φ900*500mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Optional |
Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
Our CR CE rollers are precisely designed with fully fabricated steel bases and adjustable wheel carriages, accommodating vessels of varied diameters while maintaining a consistent center-line. The drive motor is a sophisticated inverter-controlled variable frequency AC type, featuring fan cooling for efficiency. Durability is assured through dual reduction worm and wheel gearboxes, with drive and idler wheel shafts supported by deep groove roller bearings for synchronized rotation. The design is user-friendly with lifting holes on the frames for easy maneuverability. Control boxes have IP55 rated enclosures and utilize advanced variable frequency AC control electrical systems, all CE certified. With ISO 9001:2015 Quality Management System certification, our products adhere to the highest standards of safety and quality in the weld automation industry.
WorkShop
We are a premier Professional Welding Rotators Manufacturer with unmatched global expertise
Harnessing over 20 years of dedicated experience in the creation of welding rotators, welding positioners, and welding manipulators,
We operate with cutting-edge Our state-of-the-art facility boasts 6 advanced production lines, ensuring efficiency and the highest standards of manufacturing excellence. Our global footprint reflects our commitment to quality and customer satisfaction, as we proudly serve distinguished clients across Europe, the U.S., the Middle East, and beyond in dynamic, emerging markets.
Our products are crafted with exceptional precision, reflecting a standard of excellence that guarantees unparalleled assurance and satisfaction for every customer. The distinguished CE Marking is a testament to the trust and superior quality embedded in our products, ensuring strict compliance with the rigorous standards set forth by Europe. Built upon the bedrock of stringent industry standards, our offerings deliver exemplary quality and reliability that are second to none, assuring you lasting performance. Our ISO9001 Quality Management System Certification is a resounding declaration of our steadfast commitment to excellence, signaling our alignment with global benchmarks for outstanding performance and quality.We are unwavering in our adherence to premier international standards, consistently achieving remarkable performance that surpasses expectations.Our dedication to excellence is reflected in every facet of our operations, meticulously ensuring your complete satisfaction and trust.
Leveraging rich and varied case experience, we specialize in delivering precise, bespoke customization, adeptly meeting the unique needs and preferences of each client.
Guided by our core values, 'Customer demand first, product quality and business reputation first,' we are dedicated to fostering enduring partnerships built on trust and dependability.
Company Overview: Dive into the illustrious history of Wuxi Weldsuccess Automation Equipment Co., Ltd., where cutting-edge innovation seamlessly integrates with outstanding service.
Product Certifications: Our array of prestigious certifications highlights our unwavering dedication to safety, quality, and a pursuit of excellence.
Warranty and After-Sales Service: Unlock exceptional support with our expansive warranty and service offerings, crafted for your assurance.Experience unparalleled peace of mind with our comprehensive warranty and after-sales service, meticulously designed to provide you with the ultimate support.
1. Experience unrivaled assurance with our comprehensive 12-month warranty covering the entire machine, meticulously designed to ensure exceptional quality and durability.
2. Within this warranty period, should any manufacturing defects arise, our commitment is to address them swiftly and efficiently, ensuring minimal disruption to you.
3. Beyond the warranty, benefit from unlimited complimentary technical advisory support throughout your machine's lifecycle, assuring continual optimal performance.
4. Our highly skilled engineers stand ready to provide on-site services as needed, ensuring you receive peerless support and peak performance at every stage.
Frequently Asked Questions (FAQs): Gain insights and find clarity with answers to common queries about our products and services.
- Q: Are you a manufacturing plant or a trading company?
A: We are both a direct manufacturer and trading company, delivering a unique synergy of value and unmatched quality.
2) Q: Where is your factory located, and how can I visit?
A: Our factory proudly resides in the vibrant city of Wuxi, nestled within Jiangsu Province, China-a hub of industry and innovation.Travelers can effortlessly arrive via a direct flight to Shanghai airport. The drive from Shanghai to Wuxi is approximately 2 hours by car, offering a scenic and enjoyable journey. A pleasant and welcoming journey awaits you. 3) Q: How does your factory ensure quality control?A: Our commitment to top-quality control is resolute. Our factory holds ISO certification, an SGS report, and a CE certificate, each a reflection of our relentless pursuit of excellence.
4) Q: Does your company offer CIF pricing?
A: Absolutely! We offer transparent CIF pricing within our quotes, customized for diverse destination ports and adaptable monthly schedules to suit your specific preferences.
5) Q: Is it possible to have my logo on the product?
A: Absolutely, we offer bespoke logo services to make your brand shine distinctively. Whether you need a new logo crafted from scratch or want your pre-existing design seamlessly integrated, we've got you covered. Please note, an additional fee may be applicable for logo creation.
6) Q: Can your equipment be customized to specific needs?
A: Without a doubt, our expert design team excels in crafting bespoke solutions meticulously tailored to meet your unique specifications. We thrive on creating innovative designs that perfectly align with your vision, ensuring optimal satisfaction and functionality.On-Site Operations: Experience the cutting-edge integration of innovative solutions at our state-of-the-art facilities. Our world-class operations are designed to bring efficiency, precision, and excellence to every facet of production.State-of-the-Art Machining Equipment: Dive into a new era of precision and efficiency with our advanced technology, designed to elevate every operation to unparalleled levels of excellence. Our machinery promises to redefine standards, ensuring that your projects are executed with the utmost precision and care.
Secure Packaging: Our robust packaging solutions are crafted to safeguard your valuable investments. Experience peace of mind knowing your products will arrive in impeccable, untouched condition. Trust in our commitment to providing unparalleled protection for your assets during transit.
Efficient Container Loading for Delivery: Our dedicated container loading processes are designed to prioritize both timeliness and security, ensuring your products are delivered punctually and in perfect condition. We strive to combine speed with safety, guaranteeing a flawless arrival each time.
Efficient Container Loading for Delivery: We excel in delivering both promptness and reliability through our streamlined container loading processes, guaranteeing your products reach their destination on time and in perfect order. Our focus on efficiency ensures a seamless and secure delivery experience.
State-of-the-Art Machining Equipment: Embrace cutting-edge innovation that brings precision and efficiency to each task, ensuring outstanding performance and results in every operation. Our advanced machinery is on the forefront of technology, delivering excellence with each application.
Secure Packaging: Our expertly engineered packaging solutions provide unmatched protection during transit, ensuring your products arrive at their destination in flawless condition. With our commitment to security, you can rest easy knowing your goods are shielded from any potential harm.
Efficient Container Loading for Delivery: Trust in our optimized container loading processes to deliver your products swiftly and safely, guaranteeing their timely arrival and pristine condition. Our systematic approach ensures that each shipment is handled with the utmost care and precision.
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