Heavy Duty Rotator for Pressure Vessel Welding - 380V, Steel Coated Rollers

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-60
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-5000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*2kw
• Transport Package: Wooden Case
• Specification: 60Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Function Descriptions

-- The drive unit is meticulously integrated with a powerful motor and precision reducer, significantly enhancing the smooth and effortless rotation of pipes. This ensures seamless travel along rails, delivering unparalleled performance and reliability in demanding environments.
-- Our idler unit is expertly crafted to provide essential support, working harmoniously with the drive unit to maintain and stabilize pipe integrity, ensuring flawless operation even in the most challenging applications.
-- At its core, this equipment boasts exceptional engineering, crafted with precision and care to deliver superior performance and durability. Effortlessly adjust the distance between rollers to accommodate various pipe or tank diameters with unmatched precision and ease, ensuring optimal flexibility and convenience for diverse industrial needs.
-- Featuring variable speed controls that empower operators to meticulously fine-tune rotation speeds, this equipment is engineered for peak performance, ensuring exceptional results in all welding applications.
-- Incorporating advanced safety features, such as overload protection and easily accessible emergency stop buttons, this equipment ensures secure and reliable operations, providing peace of mind and safety for operators.


Distinguishing Features of Our Conventional Rotator Design:

It is widely employed in the welding, installation, and polishing of cylindrical structures across oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power, and pipelines, boiler, shipyard, boiler, steel structures,nuclear power, and a multitude of other dynamic industries.

Our turning rolls are designed to simplify the rotation of cylindrical containers during welding and fabrication processes, significantly boosting both production efficiency and quality. Built to withstand the harshest conditions, our heavy-duty conventional turning rolls guarantee reliability and endurance. Equipped with a five-function pendant featuring a variable speed potentiometer, operators are granted full control over the rotating vessel for optimal results.
Flexible adjustment of center distance for roller groups using reserved bolt holes or screws, enabling seamless adaptation to varying workpiece diameters and ensuring precision and adaptability.
Featuring a robust steel-rubber composite roller with substantial bearing and driving capacities, our inverter-controlled stepless speed regulation offers a wide and precise speed range with significant starting torque, optimizing performance and versatility.

Weldsuccess presents an extensive range of welding rotators designed to cater to varying capacities, from a modest 1 ton to an impressive 1000 tons, skillfully accommodating a broad spectrum of workpiece sizes, providing ultimate flexibility and scalability for any industrial need.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers boast an all-fabricated-steel base, with wheel carriages adjustable to fit a diverse range of vessel diameters while maintaining a consistent centerline. An inverter-controlled variable-frequency AC drive motor, enhanced by fan cooling and dual-reduction worm gearboxes, ensures increased durability and extended maintenance intervals. Drive and idler wheel shafts are housed within deep groove type roller bearings, ensuring synchronized rotation. Both rolls are equipped with lifting holes for easy mobility. Control boxes feature IP55 rated enclosures with variable frequency AC control systems, fully CE certified. Our ISO 9001:2015 Quality Management System certification underscores our unwavering commitment to delivering safe working loads in weld automation, ensuring reliability and excellence.

Workshop

Celebrated as a Leading Manufacturer of Professional Welding Rotators with Global Mastery

With more than two decades of expertise in the production of welding rotators, along with welding positioners and welding manipulators, we are pioneers in innovation and quality.
We operate six state-of-the-art production lines, delivering precision and excellence in every product. Catering to prestigious clients across Europe, the U.S., the Middle East, and other vibrant global markets, we position ourselves as industry leaders.
Our premier products are recognized and distinguished by industry-leading features, ensuring unparalleled quality. CE Marking, a hallmark of premium quality and compliance. and more, collectively setting the gold standard in the industry. ISO9001 Quality Management System Certification, symbolizing our dedication to excellence., ensuring unwavering adherence to prestigious international standards and delivering a level of performance that unfailingly surpasses expectations..
Armed with extensive case experience, we excel in offering robust customization support, meticulously crafted to address and exceed your specific needs and aspirations.
At the very heart of our company beats a steadfast commitment to the principle: "Customer demand first, product quality and business reputation first." Our vision is to cultivate and nurture enduring, mutually beneficial customer relationships that withstand the test of time.

Company Vision and Values: A commitment to customer-centric service and excellence.




Product Certification and Assurance: Delivering quality you can trust.


Comprehensive Warranty and After-sales Service Excellence: Ensuring seamless satisfaction.

1. With pride, we provide a 12-month warranty period, ensuring the durability and pristine quality of the entire machine throughout its usage.
2. During this period, should any issue arise due to inherent machine flaws, we are committed to taking full responsibility to rectify it swiftly and efficiently.
3. Beyond the warranty period, we generously offer complimentary technical advisory support, guaranteeing seamless operation and exceptional performance throughout the machine's entire lifetime.
4. Onsite engineering services are readily available, providing essential and timely support directly at user premises whenever necessary.

Frequently Asked Questions: Your inquiries answered with clarity and precision.

1. Q: Are you a factory or a trading company?
   A: We are uniquely positioned as both a direct manufacturer and a trading company, offering the best of both worlds for our esteemed clients.
   
   2) Q: Where is your factory located? How can I visit it?
   A: Our state-of-the-art factory is strategically situated in Wuxi City,Jiangsu Province, China. You can conveniently fly to Shanghai Airport directly. The scenic journey from Shanghai to Wuxi takes approximately 2 hours by car.
   
   3) Q: How does your factory manage quality control?
   A: Quality is our utmost priority. Our factory proudly boasts ISO approval, SGS reports, and CE certification, offering you the assurance of our premium quality standards.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely, we do. Our comprehensive quotes will clearly outline CIF pricing, tailored with precision to the specific destination port, and flexibly adjusted according to different months.
   
   5) Q: Is it possible to have my logo on the product?
   A: Our company fully supports customized logo services. While an extra service fee may apply for logo modeling, we can efficiently facilitate this if youprovide the necessary materials.
   
   6) Q: Can your equipment be customized?

A: Absolutely. Our professional design team excels at crafting bespoke solutions, expertly tailored to meet your unique requirements and specifications.


On-Site Operations: Excellence in action.

Precision Machining Equipment: Ensuring exactitude and perfection.



Secure Packaging: Protection with precision.


Efficient Loading of Containers for Delivery: Swift and secure transportation.