Descriptions of the functions: Step into a world of groundbreaking technology with our 30T Pipe Welding Rotator, meticulously crafted for Large Vessels. This marvel of engineering offers the pioneering Custom Voltage Selection, distinguishing itself with unrivaled innovation. Experience the height of efficiency and performance in your welding operations, setting a new standard of excellence.
-- The Drive Unit: Harness the power of an expertly engineered motor and reducer, designed for flawless and seamless pipe rotation. Revel in the ease of precision-guided transport along rails, enhancing your operations with remarkable efficiency and reliability.
-- The Idler Unit: Providing steady and unwavering support, this unit works in perfect harmony with the drive unit, ensuring smooth and reliable pipe handling, thus facilitating uninterrupted project progression.
-- Adjustable Roller Distance: Easily adjust to accommodate a diverse range of pipe or tank diameters. This feature offers outstanding versatility, making it an indispensable asset for any application.
-- Variable Speed Controls: Tailor the rotation speed to fulfill your exact welding specifications, ensuring every task is carried out with unmatched precision and superior outcomes.
-- Safety Mechanisms: Featuring crucial safety elements such as overload protection and emergency stop buttons, our welding rotator ensures a safe and secure operational environment for all users.
Conventional Rotator Design Features: These advanced engineering attributes significantly elevate the performance and reliability of our rotators, rendering them indispensable in the most demanding industrial environments.
It is widely used for welding, installation, and polishing of cylinders across the oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power projects, pipelines, boilers,shipyards, steel structures,nuclear power, and a multitude of other industries.
Turning Rolls: These robust, heavy-duty tools streamline the rotation of cylindrical containers during welding and fabrication. Designed to survive harsh conditions, our turning rolls include a sophisticated five-function pendant for controlling powered drive units. With a variable speed potentiometer, they offer total operator control, ensuring superior quality and efficiency.
Easy Adjustment: Effortlessly adapt to varying workpiece diameters with reserved bolt holes or screws to modify the roller group's center distance, providing unrivaled versatility and efficiency.
Steel-Rubber Combination Rollers: Known for their high bearing capacity and robust driving force, these rollers feature inverter-controlled stepless speed regulation. They offer a broad speed range, high precision, and substantial starting torque, meeting even your most demanding tasks with ease.
Weldsuccess supplies welding rotators in a variety of capacities, ranging from 1 ton to over 1000tons, accommodating a diverse array of workpiece sizes.
Product Parameters
| Model |
CR-5 |
CR-10 |
CR-20 |
CR-30 |
CR-40 |
CR-50 |
CR-60 |
CR-80 |
| Turning Capacity |
5 tons |
10 tons |
20 tons |
30 tons |
40 tons |
50 tons |
60 tons |
80 tons |
| Loading Capacity-Drive |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Loading Capacity-Idler |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Vessel size |
350-5000 mm |
350-5000mm |
350-5000mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*0.37 KW |
2*0.55 KW |
2*0.75KW |
2*1.1 KW |
2*1.1 KW |
2*1.5 KW |
2*2.2 KW |
2*3 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
| Roller size |
Φ250*140mm |
Φ300*180mm |
Φ350*180mm |
Φ350*220mm |
Φ400*220mm |
Φ400*220mm |
Φ450*300mm |
Φ500*360mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Model |
CR-100 |
CR-120 |
CR-150 |
CR-200 |
CR-300 |
CR-400 |
CR-500 |
CR-1000 |
| Turning Capacity |
100 tons |
120 tons |
150 tons |
200 tons |
300 tons |
400 tons |
500 tons |
1000 tons |
| Loading Capacity-Drive |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Loading Capacity-Idler |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Vessel size |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
1000-7000mm |
1500-8000mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*3 KW |
2*3 KW |
2*4 KW |
2*4 KW |
2*5.5 KW |
2*5.5 KW |
2*7.5 KW |
2*15 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
Steel Wheels |
| Roller size |
Φ500*400mm |
Φ500*440mm |
Φ500*600mm |
Φ600*645mm |
Φ700*300mm |
Φ700*350mm |
Φ800*400mm |
Φ900*500mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Optional |
Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
CR CE Rollers: Masterfully constructed with an all-fabricated-steel base, these rollers boast adjustable wheel carriages to handle different vessel diameters, maintaining a consistent center-line. The drive motor, with inverter-controlled variable frequency AC and fan cooling, ensures superior performance. Durability is further reinforced by dual reduction worm and wheel gearboxes, while deep groove roller bearings ensure synchronized rotation. Both drive and idler rolls are equipped with lifting holes for easy handling. Control boxes, rated IP55, utilize cutting-edge variable frequency AC control systems and are fully CE certified. Our ISO 9001:2015 Quality Management System certification underscores our unwavering commitment to delivering products that meet the highest safety and operational standards in the weld automation industry.
WorkShop
Professional Welding Rotators Manufacturer with Global Expertise: Leading the charge in innovation, we define industry benchmarks with our extensive knowledge and vast expertise, ensuring our position at the forefront of the field.
We have a remarkable legacy of over 20 years, brimming with proficient experience in the art of producing stellar welding rotators, along with expertly crafted welding positioners and manipulators.
Wexperience seamless and efficient operation, ensuring it consistently delivers top-tier performance. With six cutting-edge, state-of-the-art production lines, we embody a fusion of innovation and precision. We are proud to serve a prestigious clientele, reaching across Europe, the United States, the Middle East, and far beyond, delivering excellence and sophistication worldwide.
Our products stand out with their impressive features, ensuring top-notch performance at every turn. CE Marking, and have been rigorously validated by the ISO9001 Quality Management System, assuring our customers of unrivaled quality and steadfast reliability.Our products are meticulously designed to meet the pinnacle of international standards, offering unsurpassed performance and dependable reliability that exceeds expectations.
We possess a treasure trove of extensive case experience and provide a variety of comprehensive customization options, perfectly tailored to match our clients' unique needs.
At Wuxi Weldsuccess Automation Equipment Co., Ltd., we are dedicated to the principle of 'Customer demand first, product quality and business reputation first.' We place a strong emphasis on cultivating enduring customer relationships through unparalleled service and unwavering commitment.
Company Overview
Product Certification
Comprehensive Warranty and After-Sale Service
1. We proudly offer a comprehensive 12-month warranty on the entire machine, ensuring peace of mind with its exceptional quality and reliability.
2. In the unlikely event of an issue within this period arising from a machine defect, we pledge to take full responsibility, safeguarding your investment.
3. Even beyond the warranty period, we remain committed to offering complimentary technical advisory support for the entire lifespan of the machine, ensuring its peak performance.
4. Should the need arise, our skilled onsite engineer services are available to guarantee the machine's optimal performance.
Frequently Asked Questions (FAQ):
- Q: Are you a factory or trading company?
A: We are a respected direct manufacturer, coupled with the added advantage of being a trading company, offering you the best of both worlds and seamless convenience.
2) Q: Where is your factory located? How can I visit there?
A: Our state-of-the-art facility is strategically located in Wuxi, a city renowned for its industrial excellence,Jiangsu Province, China. For your convenience, you can fly directly to Shanghai airport, and from there, it takes a scenic 2-hour drive to reach Wuxi.
3) Q: How does your factory manage quality control?
A: Quality is at the heart of everything we do. Our factory proudly upholds ISO approval, alongside an SGS report, and CE certification, underscoring our unwavering commitment to excellence and superior standards.
4) Q: Does your company accept CIF pricing?
A: Absolutely, we offer crystal-clear CIF pricing on quotes, tailored to different destination ports, and dynamically adjusted for monthly market variations.
5) Q: Can I have my logo on the product?
A: We are delighted to offer customized logo services to help you promote your brand with flair. Please note that there may be an additional fee for logo modeling unless youprovide the necessary design files.
6) Q: Can your equipment be customized?
A: Absolutely, our leading-edge design team is fully equipped to craft bespoke solutions that cater precisely to your specific requirements. Our team is committed to delivering personalized and innovative equipment designs that fit your unique operational needs seamlessly.
On-Site Operations
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Packaging Solutions
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