Heavy-Duty Welding Rotator for Pipe Welding - 380V, Custom Sizes

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-20
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 20Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Functions Overview:
Unlock the full potential of your operations with our cutting-edge features, designed to deliver seamless productivity and exceptional performance.

-- The Drive unit is a powerhouse, equipped with a robust motor and reducer. It skillfully facilitates pipe rotation and ensures the smooth transit of pipes along the rails.
-- The Idler unit performs in perfect harmony with the drive unit, offering unwavering support for impeccable stability.
-- Adaptability at its best: Effortlessly adjust the roller distance to accommodate a variety of pipe or tank diameters, ensuring precision and efficiency in every task.
-- Experience ultimate control with our variable speed features, allowing operators to fine-tune rotation speeds for superior welding performance.
-- Safety is our priority; our systems are equipped with state-of-the-art mechanisms like overload protection and easily accessible emergency stop buttons for peace of mind.

Signature Features of Our Conventional Rotator Design:

It is widely applied in the expert processes of welding, installation, and polishing of cylindrical objects across oil and gas sectors, platform supports, and storage tanks, as well as in tankers,pressure vessels,wind power generation, pipeline construction, boiler production, shipbuilding, steel framework, nuclear power and numerous other industries.

Our turning rolls revolutionize the rotation of cylindrical containers during welding and fabrication, enhancing quality and boosting production efficiency. Built to endure the most demanding environments, our conventional turning rolls promise long-lasting performance. Our powered drive units, guided by an advanced five-function pendant, include a variable speed potentiometer for complete control over vessel rotation.
Effortlessly adjust with reserved bolt holes or screws to modify the center distance of the roller group, adapting seamlessly to various workpiece diameters.
Our steel-rubber roller combination offers immense bearing capacity and robust driving power. With an integrated inverter for stepless speed regulation, enjoy a vast speed range, high precision, and powerful starting torque.

At Welsuccess, we provide a comprehensive array of welding rotators, offering capabilities that span from 1 tons to beyond 1000 tons, accommodating an extensive range of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers feature a fully fabricated steel base construction with versatile wheel carriages, accommodating vessels of varying diameters around a constant center-line. Powered by an inverter-controlled, variable frequency AC motor with fan cooling, the system utilizes two reduction worm and wheel gearboxes for enhanced durability and prolonged service life. Both drive and idler wheel shafts are equipped with deep-groove roller bearings for synchronized rotation. Lifting holes on frames allow for effortless maneuverability, while IP55-rated control boxes with variable frequency AC systems and full CE certification guarantee operational excellence. Certified by ISO 9001:2015, we adhere to stringent standards ensuring safe working loads in the weld automation industry.

WorkShop

 

Your Premier Partner for Welding Rotators with a Global Reach

Supported by over two decades of expertise in the manufacturing of welding rotators,welding positioners, and welding manipulators,
With operations extending across six state-of-the-art production lines, We proudly extend our exceptional services and cutting-edge solutions to distinguished clients across Europe, the U.S., the Middle East, and far beyond.
Our products are esteemed for proudly carrying the prestigious CE Marking and consistently adhering to the eminent ISO9001 Quality Management System standards,thereby ensuring compliance with stringent international standards and delivering unparalleled performance that you can trust implicitly..
With extensive experience across diverse applications, we take immense pride in offering bespoke customization solutions that cater precisely to unique client needs.
Guided by our steadfast principle-'Customer demand first, product quality and business reputation paramount'-we are devoted to nurturing enduring client relationships founded on trust and unmatched excellence.

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Warranty and After-sale service

1. Enjoy peace of mind with our extensive 12-month warranty covering the entire machine, assuring you of the quality you can count on.
2. Within this period, any issues stemming from inherent machine defects will be entirely our responsibility, underscoring our commitment to quality.
3. Even after the warranty expires, we remain dedicated to providing complimentary technical advisory support for the entire lifespan of the machine.
4. If the situation demands, our expert engineers are prepared to offer on-site service at your convenience.

FAQ:

1. Q: Are you a factory or trading company?
   A: We are a distinguished direct manufacturer, also adeptly operating as a trading company.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our factory is conveniently located in the vibrant city of Wuxi, Jiangsu Province, China. For your convenience, you can fly directly to Shanghai airport. The scenic journey from Shanghai to Wuxi by car takes approximately 2 hours..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our utmost priority. Our factory stands proud with ISO approval, an acclaimed SGS report, and the CE certificate, affirming our unwavering commitment to excellence.
   
   4) Q: Does your company offer CIF pricing?
   A: Certainly. We offer CIF pricing customized to different destination ports and varying monthly conditions, meticulously detailed in our comprehensive quotes.
   
   5) Q: Is it possible to have my logo on the product?
   A: Absolutely, we facilitate customized logo services. Additional fees may apply for logo design unless you provide your own creative design..
   
   6) Q: Can your equipment be customized?

A: Yes, indeed. Our professional design team is fully equipped to craft bespoke solutions tailored to meet your distinctive requirements.


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