Adjustable Lead Screw Rotator for Pipe Welding - Suitable for Various Diameters

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CRS-20
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 20Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- Introducing our state-of-the-art Drive unit, powered by a robust motor and reducer. This dynamic duo guarantees effortless pipe rotation and smooth transit along rails, significantly boosting operational efficiency.
-- The Idler unit works in perfect synergy with the drive unit, providing steadfast support to the pipe, ensuring impeccable stability and precision throughout.
-- Effortlessly adjust the rollers' distance with a simple hand screw mechanism, allowing for a seamless fit with various pipe or tank diameters, ensuring versatility across applications.
-- Experience unparalleled control with our variable speed settings. Operators can precisely tailor rotation speeds for optimal welding results, enhancing both quality and performance.
-- Safety takes precedence with our integrated features, including overload protection and emergency stop buttons, crafting a secure and reliable work environment.

Conventional Rotator Design Features:

It is extensively employed for superior welding, installation, and polishing of cylinders in a myriad of industries including oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boilers,shipyards, steel structures,nuclear power, and a host of other sectors.

Our turning rolls are engineered to effortlessly handle the rotation of cylindrical containers during welding and fabrication, ensuring superior quality and optimal efficiency. Built to thrive in the most demanding environments, our heavy-duty conventional turning rolls deliver unmatched durability and performance. The powered drive units are meticulously managed by a five-function pendant, complemented by a variable speed potentiometer, providing operators with absolute control over the vessel's rotation.

Adjusting wheels is now more intuitive and user-friendly compared to the old-fashioned bolt type.

Our innovative handwheel design allows for direct and effortless wheel distance adjustments, as showcased in our demonstration video.

Welsuccess offers a comprehensive range of welding rotators, with capacities spanning from 1 ton to a staggering 1000 tons, accommodating workpieces of all dimensions.


Product Parameters

Model	CRS-5	CRS-10	CRS-20	CRS-30	CRS-40	CRS-50	CRS-60	CRS-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Hand adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

Model	CRS-100	CRS-120	CRS-150	CRS-200	CRS-300		CRS-400	CRS-500	CRS-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Hand adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

Workpiece Process

Company View

A Distinguished Leader in Welding Rotators with Global Expertise

With over 20 years of unparalleled expertise in crafting high-quality welding rotators,welding positioners, and welding manipulators,
We operate 6 cutting-edge production lines, serving a vast clientele across Europe, the U.S., the Middle East, and beyond.
Our products are distinguished by CE Marking and ISO9001 Quality Management Systemcertifications, ensuring they meet and exceed international standards with top-notch performance.
Extensive case experience and bespoke customization options make us a preferred choice.
Our guiding philosophy: 'Customer demand first, product quality and business reputation first.' We are committed to nurturing long-term customer relationships.



Product Certification Details


Comprehensive Warranty and After-Sale Service

1. Enjoy a generous 12-month warranty period that covers the entire machine's quality, offering complete peace of mind.
2. During the warranty period, if any challenges arise due to machine defects, we unwaveringly pledge comprehensive responsibility and assure swift resolution to maintain operational excellence.
3. After the warranty period, we extend complimentary technical advisory support for the machine's entire lifespan, nurturing seamless operations and confidence for our esteemed clients.
4. In critical situations, we offer the invaluable option of dispatching our expert engineers for on-site service, ensuring proficient assistance whenever it is most needed.

FAQ:

1. Q: Are you a factory or trading company?
   A: We are a direct manufacturer and trading company, delivering unmatched expertise and unparalleled service quality in the industry.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our cutting-edge factory is located in the vibrant city of Wuxi city,Jiangsu Province, China. For your convenience, direct flights are available to Shanghai airport. The scenic drive from Shanghai to Wuxi takes about 2 hours, offering a glimpse of the region's beauty..
   
   3) Q: How does your factory handle quality control?
   A: Quality reigns supreme here. Our factory proudly holds ISO approval, SGS report, and CE certification, consistently delivering premium standards.
   
   4) Q: Does your company accept CIF pricing?
   A: Indeed, we offer CIF pricing, meticulously detailed on the quotation and customized according to your specific destination port, with updates reflecting monthly adjustments.
   
   5) Q: Is it possible to have my logo on the product?
   A: We provide exceptional customization services for logos, with possible additional fees unless youprovide.
   
   6) Q: Can your equipment be customized?

A: Absolutely, our talented design team excels at creating customized solutions finely tuned to your precise specifications and requirements.


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