Function Descriptions
-- Elevate your operations with our Drive unit! A true powerhouse of efficiency, it comes equipped with a high-performance motor and reducer. Together, they ensure not only smooth and efficient pipe rotation but also a fluid and seamless transit on rails, meeting the pinnacle of operational excellence.
-- Discover the epitome of stability with our Idler unit. In perfect harmony with the Drive unit, it maintains the pipe's stability throughout operations, delivering consistent and reliable performance every time.
-- Adjustability at its finest! Effortlessly tailor the roller distance to accommodate pipes or tanks of varying diameters, providing extraordinary flexibility to meet a multitude of operational needs.
-- Achieve unparalleled precision with our variable speed controls. Operators can finely tune rotation speeds, surpassing even the highest standards of welding precision.
-- Safety is our top priority. With integrated safety measures like overload protection and emergency stop buttons, operators enjoy complete peace of mind during operations.
Conventional Rotator Design Features:
The equipment is extensively utilized for welding, installation, and finishing of cylindrical structures across the oil and gas sector, platform supports, storage tanks, tankers, pressure vessels,wind energy industries, pipelines,boilers shipbuilding,steel framework construction nuclear power plants,, and a multitude of other fields.
Our turning rolls revolutionize efficiency by seamlessly rotating cylindrical containers during welding and fabrication, significantly boosting production quality. Crafted to withstand tough conditions, these heavy-duty conventional turning rolls are designed for the most rigorous environments. Control is made simple with an advanced five-function pendant, featuring a variable speed potentiometer for precise vessel rotation management.
Achieve perfect adaptation by adjusting the roller group's center distance using reserved bolt holes or screws, effortlessly accommodating workpieces with varying diameters.
With a robust steel-rubber composite roller, our equipment offers impressive bearing capacity and extraordinary driving power. The inclusion of an inverter for stepless speed regulation delivers a wide speed range and exceptional starting torque, making it a standout in the industry.
Weldsuccess specializes in providing welding rotators available in a vast spectrum of capacities (ranging from, 1 tons to over 1000 tons) to accommodate a wide variety of workpiece sizes.
Product Parameters
| Model |
CR-5 |
CR-10 |
CR-20 |
CR-30 |
CR-40 |
CR-50 |
CR-60 |
CR-80 |
| Turning Capacity |
5 tons |
10 tons |
20 tons |
30 tons |
40 tons |
50 tons |
60 tons |
80 tons |
| Loading Capacity-Drive |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Loading Capacity-Idler |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Vessel size |
350-5000 mm |
350-5000mm |
350-5000mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*0.37 KW |
2*0.55 KW |
2*0.75KW |
2*1.1 KW |
2*1.1 KW |
2*1.5 KW |
2*2.2 KW |
2*3 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
| Roller size |
Φ250*140mm |
Φ300*180mm |
Φ350*180mm |
Φ350*220mm |
Φ400*220mm |
Φ400*220mm |
Φ450*300mm |
Φ500*360mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Model |
CR-100 |
CR-120 |
CR-150 |
CR-200 |
CR-300 |
CR-400 |
CR-500 |
CR-1000 |
| Turning Capacity |
100 tons |
120 tons |
150 tons |
200 tons |
300 tons |
400 tons |
500 tons |
1000 tons |
| Loading Capacity-Drive |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Loading Capacity-Idler |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Vessel size |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
1000-7000mm |
1500-8000mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*3 KW |
2*3 KW |
2*4 KW |
2*4 KW |
2*5.5 KW |
2*5.5 KW |
2*7.5 KW |
2*15 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
Steel Wheels |
| Roller size |
Φ500*400mm |
Φ500*440mm |
Φ500*600mm |
Φ600*645mm |
Φ700*300mm |
Φ700*350mm |
Φ800*400mm |
Φ900*500mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Optional |
Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
Our CR CE rollers are meticulously engineered with all-fabricated-steel bases and adjustable wheel carriages. They accommodate vessels of diverse diameters while maintaining a consistent center-line. The drive motor is a sophisticated inverter-controlled variable frequency AC type, further enhanced with fan cooling. Durability is guaranteed through dual reduction worm and wheel gearboxes, with drive and idler wheel shafts supported by deep groove roller bearings for synchronized rotation. The design also boasts user-friendly lifting holes on the frames for easy maneuverability. Control boxes are equipped with IP55 rated enclosures and use advanced variable frequency AC control electrical systems, all fully CE certified. With ISO 9001:2015 Quality Management System certification, our products embody the highest standards of safety and quality in the welding automation industry.
WorkShop
As a leading Professional Welding Rotators Manufacturer, we boast unparalleled global expertise,
harnessing over 20 years of dedicated expertise in the crafting of welding rotators,welding positioners, and welding manipulators,
WWe operate with cutting-edge technology, merging innovation with precision to deliver state-of-the-art solutions that redefine industry standards. Boasting 6 advanced production lines, we harness efficiency and innovation to manufacture top-tier products that set the benchmark for excellence. Our influence spans the globe, catering to elite clients in Europe, the U.S., the Middle East, and other thriving markets, ensuring our esteemed partners receive the best.
Our products are synonymous with excellence, offering customers an unmatched assurance of quality and reliability that elevates their experience to new heights. The prestigious CE Marking is a testament to our products' exceptional trustworthiness and world-class quality, aligning with stringent European norms. Our product line is built upon the unwavering foundation of rigorous industry standards, ensuring unmatched quality and dependability for our esteemed clients. The ISO9001 Quality Management System Certification highlights our steadfast dedication to excellence, aligning us with superior international benchmarks across all facets.By adhering to the highest international standards, we consistently achieve stellar performance, surpassing expectations at every turn.Our unwavering commitment to excellence is evident in every detail, assuring your satisfaction and exceeding your expectations.
With extensive case experience, we excel in precise, tailor-made customizations that effectively meet the unique needs of each client.
Guided by our core ethos, 'Customer demand first, product quality and business reputation first,' we cultivate long-term relationships rooted in trust and reliability.
Company Overview: Explore the rich history of Wuxi Weldsuccess Automation Equipment Co., Ltd., where groundbreaking innovation meets unparalleled service.
Product Certifications: Our revered certifications highlight our enduring commitment to safety, quality, and exceptional performance.
Warranty and After-Sales Service: Experience unmatched support through our comprehensive warranty and service offerings, tailored for your peace of mind.Experience unprecedented support with our extensive warranty and after-sales service offerings, crafted to provide you with complete peace of mind.
1. Enjoy unparalleled peace of mind with our robust 12-month warranty, meticulously designed to ensure top-notch quality and durability.
2. Throughout this warranty period, we pledge to swiftly address any manufacturing defects, taking full responsibility for resolutions.
3. Beyond the warranty, benefit from complimentary technical advisory support throughout your machine's lifespan, ensuring optimal performance.
4. Our expert engineers are available for on-site services, delivering exceptional support and optimal performance at every stage.
Frequently Asked Questions (FAQs): Gain clarity and answers to common inquiries about our products and services with ease.
- Q: Are you a manufacturing plant or a trading company?
A: We are both a direct manufacturer and trading company, offering a unique blend of value, quality, and expertise.
2) Q: Where is your factory located, and how can I visit?
A: Our factory proudly stands in the vibrant city of Wuxi, situated within Jiangsu Province, China.Travelers can conveniently fly into Shanghai airport. Enjoy a picturesque 2-hour drive from Shanghai to Wuxi, offering a delightful journey. A warm welcome and an enriching journey await. 3) Q: How does your factory ensure quality control?A: Our commitment to top-quality control is unwavering. Our factory boasts ISO certification, an SGS report, and a CE certificate, reflecting our dedication to excellence.
4) Q: Does your company offer CIF pricing?
A: Absolutely! We provide transparent CIF pricing in our quotes, customized for various destination ports with flexible monthly schedules to fit your needs.
5) Q: Is it possible to have my logo on the product?
A: Absolutely! We offer bespoke logo services that ensure your brand stands out with distinction. For a small additional fee, we can create a custom logo or seamlessly integrate your pre-designed logos into our products, enhancing your brand's visibility.
6) Q: Can your equipment be customized to specific needs?
A: Certainly! Our expert design team is dedicated to crafting bespoke solutions meticulously tailored to meet your unique specifications, ensuring that every detail aligns perfectly with your requirements.On-Site Operations: Discover the seamless integration of innovative solutions at our cutting-edge facilities, bringing you the latest in technology and efficiency.State-of-the-Art Machining Equipment: Enter a new era of precision and efficiency with our advanced technology, meticulously engineered to elevate every operation to unparalleled levels of excellence.
Secure Packaging: Our robust and expertly crafted packaging solutions are designed to safeguard your valuable investments, providing peace of mind as your products arrive in impeccable, untouched condition.
Efficient Container Loading for Delivery: Our dedicated container loading processes prioritize both timeliness and security, ensuring your products are delivered promptly and in perfect condition, every time.
Efficient Container Loading for Delivery: Experience excellence in delivery as our streamlined container loading processes guarantee your products reach their destination on time and in impeccable order.
State-of-the-Art Machining Equipment: Embrace cutting-edge innovation that brings unparalleled precision and efficiency to each task, ensuring superior performance and outstanding results in every operation.
Secure Packaging: Our expertly engineered packaging solutions provide unmatched protection during transit, ensuring your products arrive at their destination in flawless and pristine condition.
Efficient Container Loading for Delivery: Rely on our optimized container loading processes to swiftly and securely deliver your products, guaranteeing their timely arrival and immaculate condition.
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