Premium Welding Turning Roller for Tanks with PU Wheels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-30
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 30Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- The Drive unit is equipped with a robust motor & reducer, meticulously designed to ensure seamless pipe rotation and to facilitate the smooth movement of pipes along rails, enhancing operational efficiency.
-- The Idler unit provides crucial support, working in perfect harmony with the drive unit to maintain pipeline stability, ensuring consistent performance and reliability.
-- The rollers are cleverly engineered to be adjustable, allowing for a perfect fit across various pipe or tank diameters, ensuring versatility and adaptability to different project needs.
-- Equipped with state-of-the-art variable speed controls, operators can precisely fine-tune the rotation speed, achieving optimal welding conditions tailored to specific requirements.
-- Integrates top-tier safety mechanisms, including advanced overload protection and strategically placed emergency stop buttons, offering enhanced operator safety and peace of mind.

Conventional Rotator Design Features:

It is widely utilized for the welding, installation, and polishing of cylindrical structures in oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power sectors, pipelines, boilers,shipyards, steel structures,, nuclear power, and numerous other industries.

Our turning rolls are masterfully engineered to simplify the rotation of cylindrical containers during welding and fabrication. This leads to significantly improved production efficiency and exceptional quality outputs. These rugged conventional turning rolls are constructed to withstand the most demanding workloads. The powered drive units are controlled via a sophisticated five-function pendant with a variable speed potentiometer, providing operators with unparalleled control over the rotating vessel, ensuring precision and quality.
Easily adjust the center distance of the roller group using reserved bolt holes or screws, allowing for seamless adaptation to changes in workpiece diameter and enhancing operational flexibility.
The steel-rubber combination rollers offer immense bearing capacity and robust driving capability. The unit is equipped with inverter-based stepless speed regulation, providing a wide speed range, precision, and high starting torque to accommodate various demands.

Weldsuccess supplies welding rotators in a diverse range of capacities (e.g., 1 tons to over 1000 tons) to meet the needs of diverse workpiece sizes, ensuring versatility and efficiency.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are crafted with an all-fabricated-steel base, featuring adjustable wheel carriages to fit vessels of varying diameters along a constant center-line. The drive motor is inverter-controlled with a variable frequency AC type and fan cooling. Dual reduction worm and wheel gearboxes ensure exceptional durability and extended service intervals. Drive and idler wheel shafts use deep groove type roller bearings for synchronized rotation. Both drive and idler rolls include lifting holes for easy maneuverability. Control boxes boast IP55 rated enclosures with variable frequency AC control systems, fully CE certified. Endorsed by ISO 9001:2015 Quality Management System, our products assure safe working loads in the weld automation industry, exemplifying high standards.

WorkShop

 

Professional Welding Rotators Manufacturer with Global Expertise

We possess over 20 years of expertise in the field of welding rotators,welding positioners, and welding manipulators.
We manage six cutting-edge production lines serving clients across Europe, the U.S., the Middle East, and worldwide, ensuring we meet and exceed customer expectations globally.
All products are recognized with CE Marking and Attaining a hallmark of excellence, the ISO9001 Quality Management System embodies our commitment to the pinnacle of quality assurance.We ensure unwavering adherence to international standards, thereby guaranteeing exceptional and superior performance with unmatched precision..
Leverage our extensive case experience to access expertly tailored customization solutions that cater precisely to your specific needs.
Our core company philosophy is: "Customer demand first, product quality and business reputation first." We are deeply committed to nurturing enduring long-term relationships with our valued customers, ensuring satisfaction at every interaction.

Company Vision




Product Certification


Warranty and After-Sale Service

1. Enjoy peace of mind with our comprehensive 12-month warranty period that covers the entire machine's quality, assuring you of our commitment to excellence.
2. Should any issues arise due to inherent machine flaws within this period, we pledge to take full responsibility and address them promptly and effectively.
3. Beyond the warranty period, we offer ongoing technical advisory support free of charge, ensuring your machine's optimal performance throughout its lifespan.
4. For critical necessities, we also provide engineer services directly at user premises, delivering hands-on support when you need it most.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or a trading company?
   A: As both a direct manufacturer and a trading company, we offer a seamless blend of production and commerce, delivering the best of both worlds.
   
   2) Q: Where is your factory located? How can I visit?
   A: Our factory is strategically situated in Wuxi City,Jiangsu Province, China. You can conveniently fly to Shanghai Airport directly. The scenic journey from Shanghai to Wuxi by car takes approximately 2 hours, offering a comfortable travel experience..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our utmost priority. Our factory proudly holds ISO approval, SGS reports, and CE certification, reflecting our unwavering dedication to excellence.
   
   4) Q: Does your company provide CIF pricing?
   A: Yes, we do. We clearly list CIF prices in our quotations, meticulously tailored to various destination ports and fluctuating monthly conditions.
   
   5) Q: Is it possible to have my logo on the product?
   A: We are delighted to offer customized logo services. Please note, an additional service fee applies for logo modeling unless you provide the design...
   
   6) Q: Can your equipment be customized?

A: Absolutely! Our expert design team is eager to customize equipment, ensuring it perfectly meets your unique specifications and requirements.


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