Heavy-Duty Versatile Screw Type Welding Rotator with Steel PU Roller Wheels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CRS-30
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.5kw
• Transport Package: Wooden Case
• Specification: 30Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Functions Descriptions

-- Our Drive Unit, a remarkable feat of engineering, seamlessly combines a high-performance motor and a precision reducer. This integration guarantees effortless pipe rotation and ensures the efficient, smooth traversal of pipes along the rails, allowing for superior productivity and reliability.
-- Our Idler Unit, designed with robustness in mind, works harmoniously with the Drive Unit to provide unwavering support for the pipe. This partnership guarantees impeccable stability and precision during operations, elevating the overall efficiency of your workflow.
-- Effortlessly adapt to a variety of pipe or tank diameters with our intuitive hand screw mechanism, allowing for quick adjustments to the distance between rollers. Experience unparalleled flexibility and control in your operations.
-- Unlock a new level of precision with our variable speed controls, which empower operators to meticulously adjust the rotation speed. Achieve the most optimal welding results, tailored to your specific needs.
-- Your safety is our priority, with integrated overload protection and emergency stop buttons designed to create a secure working environment, giving you peace of mind and confidence during operations.

Conventional Rotator Design Features:

It is widely employed for the welding, installation, and polishing of cylinders, serving the oil and gas sector, platform supports, storage tanks, tankers,pressure vessels,wind power projects, pipelines, boilers, shipyards, and steel structures,, also extending its reach to the nuclear power industry and beyond.

Our turning rolls revolutionize the rotation of cylindrical containers during welding and fabrication, significantly boosting quality and production efficiency. These rolls are crafted for durability, designed to withstand the most rigorous and demanding environments. The powered drive units are controlled via a comprehensive five-function pendant, featuring a variable speed potentiometer that grants operators total command over the vessel's rotation, ensuring precision and ease of use.

Experience unparalleled simplicity with our user-friendly design, far surpassing the typical standard bolt type systems.

In contrast, our hand wheels type offers straightforward and direct wheel distance adjustments, as clearly demonstrated in the accompanying video.

Welsuccess proudly provides welding rotators with an extensive range of capacities, from a modest 1 ton to a colossal 1000 tons, adeptly catering to diverse workpiece dimensions and requirements.


Product Parameters

Model	CRS-5	CRS-10	CRS-20	CRS-30	CRS-40	CRS-50	CRS-60	CRS-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Hand adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

Model	CRS-100	CRS-120	CRS-150	CRS-200	CRS-300		CRS-400	CRS-500	CRS-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Hand adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

Workpiece Process

Company View

Your Professional Welding Rotators Manufacturer with Vast Global Expertise

We proudly hold over 20 years of deep industry experience in crafting superior welding rotators,welding positioners, and welding manipulators.
We operate with 6 state-of-the-art production lines serving a global clientele across Europe, the U.S., the Middle East, and beyond.
Our products proudly bear CE Marking and are backed by the ISO9001 Quality Management System,ensuring compliance with international standards and delivering unmatched performance.
With an expansive portfolio of case experience, we provide robust support for custom solutions.
Our company ethos exemplifies 'Customer demand first, product quality, and business reputation first.' We are dedicated to nurturing enduring customer relationships.



Product Certification


Comprehensive Warranty and After-Sale Service

1. We proudly offer a comprehensive 12-month guarantee on the entire machine's quality, ensuring your investment is protected.
2. During this comprehensive warranty period, should any issues arise stemming from inherent machine defects, we take full responsibility for their rectification, ensuring your peace of mind and operational continuity.
3. Beyond the guarantee period, we remain at your service with complimentary technical advisory support for the entire lifespan of your machine. This unwavering support ensures seamless operations and maximized performance, reflecting our commitment to your enduring success.
4. Our team of expert engineers is always ready to provide on-site service whenever required, delivering unparalleled support directly at your premises. This ensures seamless productivity and peace of mind.

FAQ:

1. Q: Are you a factory or a trading company?
   A: We are both a direct manufacturer and a trading company, offering you a seamless blend of unmatched quality and superior service.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our factory is strategically located in Wuxi city,Jiangsu Province, China. Simply fly to Shanghai airport directly. The drive from Shanghai to Wuxi takes approximately 2 hours, providing both convenience and efficiency..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our topmost priority. Our factory proudly holds ISO certification, an SGS report, and a CE certificate, guaranteeing that our products adhere to the highest standards of excellence.
   
   4) Q: Does your company accept CIF pricing?
   A: Absolutely. We specify CIF pricing in our quotes, tailored to various destination ports and accommodating monthly variables, ensuring transparency and flexibility.
   
   5) Q: Is it possible to have my logo on the product?
   A: Absolutely! We offer custom logo services to personalize your product. An additional fee may apply for logo modeling, unless youprovide the design yourself..
   
   6) Q: Can your equipment be customized?

A: Certainly! Our expert design team is adept at customizing equipment to meet your specific requirements, ensuring a perfect fit for your unique needs.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Container Loading for Delivery