Conventional Rotator Design Features:
The equipment is extensively utilized for the welding, installation, and finishing of cylindrical structures across the oil and gas sector, platform supports, storage tanks, tankers, pressure vessels,the wind energy industry, pipelines,boilers shipbuilding,steel framework construction nuclear power plants,, and a multitude of other fields.
Our turning rolls are engineered to revolutionize efficiency by seamlessly rotating cylindrical containers during welding and fabrication processes, which substantially boosts production quality. Built to endure the harshest conditions, these heavy-duty conventional turning rolls are designed for the most rigorous environments. Experience simplified control with an advanced five-function pendant, featuring a variable speed potentiometer for precise vessel rotation management.
Achieve perfect adaptation with ease by adjusting the roller group's center distance using reserved bolt holes or screws. This allows for effortless accommodation of workpieces with varying diameters, enhancing flexibility.
With a robust steel-rubber composite roller, our equipment delivers impressive bearing capacity and extraordinary driving power. Equipped with an inverter for stepless speed regulation, it offers a broad speed range and remarkable starting torque.
Weldsuccess specializes in providing welding rotators available in a wide spectrum of capacities (from, 1 tons to over 1000 tons) to suit a wide variety of workpiece sizes.
Product Parameters
| Model |
CR-5 |
CR-10 |
CR-20 |
CR-30 |
CR-40 |
CR-50 |
CR-60 |
CR-80 |
| Turning Capacity |
5 tons |
10 tons |
20 tons |
30 tons |
40 tons |
50 tons |
60 tons |
80 tons |
| Loading Capacity-Drive |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Loading Capacity-Idler |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Vessel size |
350-5000 mm |
350-5000mm |
350-5000mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*0.37 KW |
2*0.55 KW |
2*0.75KW |
2*1.1 KW |
2*1.1 KW |
2*1.5 KW |
2*2.2 KW |
2*3 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
| Roller size |
Φ250*140mm |
Φ300*180mm |
Φ350*180mm |
Φ350*220mm |
Φ400*220mm |
Φ400*220mm |
Φ450*300mm |
Φ500*360mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Model |
CR-100 |
CR-120 |
CR-150 |
CR-200 |
CR-300 |
CR-400 |
CR-500 |
CR-1000 |
| Turning Capacity |
100 tons |
120 tons |
150 tons |
200 tons |
300 tons |
400 tons |
500 tons |
1000 tons |
| Loading Capacity-Drive |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Loading Capacity-Idler |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Vessel size |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
1000-7000mm |
1500-8000mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*3 KW |
2*3 KW |
2*4 KW |
2*4 KW |
2*5.5 KW |
2*5.5 KW |
2*7.5 KW |
2*15 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
Steel Wheels |
| Roller size |
Φ500*400mm |
Φ500*440mm |
Φ500*600mm |
Φ600*645mm |
Φ700*300mm |
Φ700*350mm |
Φ800*400mm |
Φ900*500mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Optional |
Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
Our CR CE rollers are expertly designed with all-fabricated-steel bases and adjustable wheel carriages, accommodating vessels of diverse diameters while maintaining a consistent center-line. The drive motor is a sophisticated inverter-controlled variable frequency AC type, complete with fan cooling. Built for durability, these rollers feature dual reduction worm and wheel gearboxes, with drive and idler wheel shafts supported by deep groove roller bearings for synchronized rotation. The design is user-friendly, with lifting holes on the frames for easy maneuverability. Control boxes boast IP55 rated enclosures and employ advanced variable frequency AC control electrical systems, all fully CE certified. With ISO 9001:2015 Quality Management System certification, our products uphold the highest standards of safety and quality in the weld automation industry.
WorkShop
We are a leading Professional Welding Rotators Manufacturer, recognized for our unparalleled global expertise
Harnessing over 20 years of dedicated expertise in crafting high-end welding rotators, along with welding positioners and welding manipulators,
We operate with cutting-edge technology, leading the industry with our innovative approaches. 6 advanced production lines empower us to deliver exceptional quality and efficiency. Our reach extends to discerning clients across the globe, serving esteemed partners throughout Europe, the U.S., the Middle East, and other vibrant markets.
Our products proudly bear the hallmark of excellence, delivering unparalleled assurance to every customer. The iconic CE Marking graces our products, symbolizing trust and globally recognized quality, ensuring compliance with the rigorous European standards. Our offerings stand on the solid foundation of rigorous industry standards, providing you with unmatched quality and reliability you can count on. ISO9001 Quality Management System Certification exemplifies our unwavering dedication to excellence, showcasing our alignment with international benchmarks for superior performance in every aspect.We diligently adhere to comprehensive compliance with top-tier international standards, consistently delivering exceptional performance that exceeds expectations.Our commitment to excellence is evident in every detail, ensuring your complete satisfaction.
With a wealth of diverse case experience, we excel in offering precise, tailor-made customization to meet each client's unique requirements effectively.
Guided by our core ethos, 'Customer demand first, product quality and business reputation first,' we focus on building long-term relationships grounded in trust and reliability.
Company Overview: Immerse yourself in the legacy of Wuxi Weldsuccess Automation Equipment Co., Ltd., where groundbreaking innovation is matched by exceptional service.
Product Certifications: Our prestigious certifications underscore our unwavering commitment to safety, quality, and excellence.
Warranty and After-Sales Service: Discover unparalleled support with our comprehensive warranty and service offerings.Experience a new level of support with our extensive warranty and after-sales service offerings, designed for your peace of mind.
1. Enjoy peace of mind with our robust 12-month warranty covering the entire machine, crafted to ensure top-notch quality and durability.
2. During this warranty period, should any manufacturing defects emerge, we are committed to resolving them swiftly at our responsibility.
3. Even beyond the warranty, enjoy complimentary technical advisory support throughout your machine's lifespan, ensuring ongoing optimal performance.
4. Our highly skilled engineers are available for on-site services when needed, promising unmatched support and optimal performance at every stage.
Frequently Asked Questions (FAQs): Discover clarity and find answers to common inquiries concerning our products and services.
- Q: Are you a manufacturing plant or a trading company?
A: We are both a direct manufacturer and trading company, offering an exceptional blend of value and quality.
2) Q: Where is your factory located, and how can I visit?
A: Our factory is proudly located in the dynamic city of Wuxi, situated in Jiangsu Province, China.Travelers can conveniently fly directly to Shanghai airport. The picturesque drive from Shanghai to Wuxi takes about 2 hours by car, providing a delightful journey. A welcoming journey awaits. 3) Q: How does your factory ensure quality control?A: Top-quality control is our utmost priority. Our factory holds ISO certification, an SGS report, and a CE certificate, all hallmarks of our steadfast commitment to excellence.
4) Q: Does your company offer CIF pricing?
A: Certainly! We provide transparent CIF pricing in our quotes, tailored to various destination ports and flexible monthly schedules to meet your specific needs.
5) Q: Is it possible to have my logo on the product?
A: Absolutely, we offer bespoke logo services to make your brand shine distinctively. An additional fee may apply for logo creation, or we can seamlessly integrate pre-designed logos to ensure your brand stands out with elegance and professionalism.
6) Q: Can your equipment be customized to specific needs?
A: Without a doubt, our expert design team excels in crafting bespoke solutions meticulously tailored to meet your unique specifications, ensuring that every detail aligns perfectly with your requirements.On-Site Operations: Experience the pinnacle of innovation at our cutting-edge facilities, where advanced technologies converge to deliver exceptional solutions.State-of-the-Art Machining Equipment: Dive into a new era of unparalleled precision and efficiency. Our advanced technology is meticulously designed to elevate every operation, achieving unprecedented excellence with each task.
Secure Packaging: Our robust packaging solutions are expertly crafted to safeguard your valuable investments. Experience unparalleled peace of mind, knowing your products will arrive in impeccable, untouched condition, ready for their next journey.
Efficient Container Loading for Delivery: Our dedicated container loading processes are meticulously engineered to prioritize both timeliness and security. We ensure every product is delivered punctually and in perfect condition, reflecting our commitment to excellence.
Efficient Container Loading for Delivery: We excel in delivering both promptness and reliability through our streamlined container loading processes. Trust us to guarantee your products reach their destination on time and in pristine order.
State-of-the-Art Machining Equipment: Embrace cutting-edge innovation that brings precision and efficiency to each task, ensuring outstanding performance and exceptional results in every operation.
Secure Packaging: Our expertly engineered packaging solutions provide unmatched protection during transit. Ensure your products arrive at their destination in flawless condition, ready to impress.
Efficient Container Loading for Delivery: Trust in our optimized container loading processes to deliver your products swiftly and safely, guaranteeing their timely arrival and pristine condition, embodying our dedication to superior service.
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