Adjustable Welding Rotator for Tanks with Optimal Efficiency Features

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-250
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-8000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*4kw
• Transport Package: Wooden Case
• Specification: 250Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Distinguished Heavy duty Conventional Rotator Design Attributes:

It is extensively utilized across industries for the welding, installation, and polishing of cylindrical structures, including oil and gas platforms, storage tanks, tankers, pressure vessels,wind power installations, pipelines, boilers, shipyards, steel constructions, nuclear power plants, and other demanding sectors.

Our turning rolls streamline the rotation of cylindrical containers during welding and fabrication, elevating quality and enhancing production efficiency. Crafted to endure the most rigorous and demanding environments, our heavy-duty conventional turning rolls are a testament to durability and superior craftsmanship. The powered drive units are governed by a five-function pendant featuring a variable speed potentiometer, granting operators absolute command over the rotating vessel.
Adjust the roller group's center distance effortlessly with reserved bolt holes or screws, allowing smooth adaptation to changes in workpiece diameter.
Engineered with a steel-rubber combination roller, our rotators offer a large bearing capacity and robust driving capability. Featuring inverter stepless speed regulation, they provide a broad speed range with high precision and substantial starting torque.

Weldsuccess offers top-tier welding rotators available in a wide array of capacities (e.g., 1 ton to over 1000 tons) to effectively meet the demands of various workpiece sizes.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers are constructed with an all-fabricated-steel base, featuring wheel carriages that adjust to accommodate vessels of varying diameters around a consistent centre-line. The drive motor is an inverter-controlled, variable frequency AC type, complete with fan cooling for optimal performance. Enhanced durability and extended overhaul intervals are achieved with two reduction worm and wheel gearboxes. Drive and idler wheel shafts rest in deep groove-type roller bearings, ensuring synchronous rotation. Both the drive and idler rolls are designed with lifting holes for convenient maneuverability. Control boxes boast IP55 rated enclosures and employ variable frequency AC control systems, all with full CE certification. Furthermore, our adherence to the ISO 9001:2015 Quality Management System guarantees that our products maintain safe working loads in the weld automation industry.

State-of-the-Art WorkShop

A Global Leader in Welding Rotators Manufacturing Excellence

We possess over 20 years of extensive expertise in crafting welding rotators, welding positioners, and welding manipulators.
We proudly operate six state-of-the-art production lines catering to clients across Europe, the U.S., the Middle East, and beyond.
Our products come with the assurance of CE Marking certification. ISO9001 Quality Management System, ensuring compliance with international standards and superior performance.
With a wealth of case experience, we proudly offer comprehensive customization support to cater to unique client needs.
The guiding principle of our company emphasizes 'Customer demand first, product quality and business reputation first.' We are deeply committed to nurturing long-term relationships built on trust and excellence.

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Warranty and After sale service

1. We provide a 12-month guarantee period assuring the quality of the entire machine.
2. Within this period, any issues arising from intrinsic machine flaws will be entirely our responsibility.
3. Beyond the guarantee period, we offer free technical advisory support throughout the machine's lifespan.
4. Engineer services are available on-site when necessary to ensure seamless operation.

FAQ:

1. Q: Are you a factory or trading company?
   A: We are both a direct manufacturer and a trading company, providing you with comprehensive services.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our factory is strategically located in Wuxi city,Jiangsu Province, China. For convenience, you can fly directly to Shanghai airport. The journey from Shanghai to Wuxi takes about 2 hours by car.
   
   3) Q: How does your factory manage quality control?
   A: Quality is our top priority. Our factory is proudly certified with ISO, SGS report, and CE certificate, ensuring impeccable standards.
   
   4) Q: Does your company accept CIF pricing?
   A: Yes, we offer CIF pricing, clearly stated in our quotes, tailored to different destination ports and varying monthly conditions.
   
   5) Q: Is it possible to have my logo on the product?
   A: Absolutely, we provide customized logo services. However, please note that there will be an additional fee for logo modeling unless you can provide.
   
   6)Q: Can your equipment be customized?

A: Yes, our expert design team can tailor equipment to meet specific customer requirements, ensuring a perfect fit.


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