20ton Rotator for Pipe Welding - Available in 380V and 400V Voltage

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-20
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 30Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- The Drive unit, equipped with a powerful motor & reducer, ensures seamless pipe rotation and facilitates effortless transportation of pipes along rails.
-- The Idler unit is meticulously designed to support and stabilize the pipe in conjunction with the drive unit, ensuring smooth operation.
-- The adjustable roller distance caters to a variety of pipe or tank diameters, offering unmatched versatility and adaptability.
-- Equipped with advanced variable speed controls, enabling operators to fine-tune rotation speeds for precision welding and improved efficiency.
-- Includes comprehensive safety mechanisms, such as robust overload protection and intuitive emergency stop buttons, ensuring operator safety.

Conventional Rotator Design Features:

It is widely used for the meticulous welding, installation, and polishing of cylinders, serving a range of industries such as oil and gas, platform supports, storage tanks, tankers, pressure vessels,wind power, pipelines, boilers, boiler manufacturing, shipyards, steel structures, nuclear power, and numerous other industrial applications.

Turning rolls streamline the rotation of cylindrical containers during welding and fabrication, enhancing quality and boosting productivity. Our robust, heavy-duty conventional turning rolls are engineered to withstand the toughest and most demanding working conditions. These powered drive units come with a sophisticated five-function pendant and a variable speed potentiometer, granting operators complete control over the rotating vessel.
Use the reserved bolt holes or screws to precisely adjust the center distance of the roller group, accommodating varying workpiece diameters efficiently.
The steel-rubber combination rollers boast large bearing capacities and strong driving capabilities. Equipped with an inverter for stepless speed regulation, they offer a wide speed range, high precision, and significant starting torque.

Welsuccess supplies a diverse range of welding rotators in various capacities (e.g., 1 tons to over 1000 tons), accommodating an array of workpiece sizes.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers showcase an all-fabricated-steel base construction with adjustable wheel carriages, apt for vessels of varying diameters around a consistent centre-line. Equipped with an inverter-controlled variable frequency AC motor with fan cooling, drive components include two durable reduction worm and wheel gearboxes for long-lasting performance. Drive and idler wheel shafts are securely housed in deep groove roller bearings, ensuring synchronous rotation. The drive and idler rolls are designed with lifting holes for easy maneuverability. Control boxes are enclosed in IP55-rated enclosures, utilizing advanced variable frequency AC control systems with full CE certification. Our commitment to quality is further evidenced by our ISO 9001:2015 Quality Management System certification, ensuring our products meet safe working load standards in the weld automation industry.

WorkShop

Professional Welding Rotators Manufacturer with Global Expertise

We have over 20 years of unparalleled expertise in manufacturing welding rotators, welding positioners, and welding manipulators.
We operate 6 advanced production lines and proudly serve clients across Europe, the U.S., the Middle East, and beyond.
Our products are proudly certified with CE Marking and adhere to the highest standards of quality. We proudly adhere to the esteemed ISO9001 Quality Management System, a testament to our unwavering commitment to excellence., ensuring compliance with international standards and delivering superior performance across all products..
Our rich case experience and unwavering support for customization make us your trusted partner in tailored solutions.
At the heart of Wuxi Weldsuccess Automation Equipment Co., Ltd., lies the core philosophy: 'Customer demand first, product quality and business reputation first.' We are deeply dedicated to nurturing long-term customer relationships, ensuring satisfaction and trust.

Company Overview




Product Certification


Comprehensive Warranty and After-Sale Services

1. Enjoy a full 12-month guarantee period, assuring unmatched machine quality.
2. Within this time frame, any issues resulting from inherent machine flaws are fully covered by us.
3. Beyond the guarantee period, we offer free technical advisory support throughout the machine's lifespan.
4. For essential needs, our engineer service is available directly at your premises.

Frequently Asked Questions (FAQ):

1. Q: Are you a manufacturing facility or a trading company?
   A: We are a direct manufacturer complemented by trading expertise, ensuring quality and value.
   
   2) Q: Where is your factory located, and how can I visit?
   A: Our factory is strategically situated in Wuxi city,Jiangsu Province, China. Simply fly into Shanghai airport, and a scenic 2-hour drive will bring you to Wuxi..
   
   3) Q: How does your factory manage quality control?
   A: Quality reigns supreme. Our factory proudly holds ISO approval, SGS report, and CE certification.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely. We detail CIF pricing clearly on quotes, tailored for each destination port and varying by month.
   
   5) Q: Can I have my logo on the product?
   A: Yes, our company is delighted to offer bespoke logo services. Additional fees may apply for logo modeling unless you provide your own design..
   
   6) Q: Can your equipment be customized?

A: Certainly! Our skilled design team crafts custom solutions tailored to your specific requirements.


On-Site Operations

State-of-the-Art Machining Equipment



Secure Packaging


Efficient Container Loading for Prompt Delivery