-- Amplify your operational efficiency with our state-of-the-art Drive unit. This formidable component is powered by a high-efficiency motor and reducer, ensuring ultra-smooth pipe rotation and seamless transit along the rails, elevating your productivity to new heights.
-- Experience rock-solid stability with our Idler unit, engineered to work in perfect harmony with the Drive unit. It guarantees unwavering pipe stability during operations, delivering consistent and dependable performance every single time.
-- Masterful adjustability at your fingertips! Effortlessly customize the roller distance to adapt to pipes or tanks of various diameters. This feature offers remarkable flexibility to meet an array of operational demands, tailored precisely to your needs.
-- Attain unmatched precision with our cutting-edge variable speed controls. Operators can precisely adjust rotation speeds, achieving and surpassing the most stringent welding precision standards, ensuring flawless results.
-- Your safety is our utmost priority. Our equipment integrates robust safety features such as overload protection and emergency stop buttons, providing operators with complete confidence and peace of mind during operations.
Conventional Rotator Design Features:
The equipment is extensively utilized for the welding, installation, and finishing of cylindrical structures across the oil and gas industry, platform supports, storage tanks, tankers, pressure vessels,wind energy sectors, pipelines,boilers shipbuilding,steel framework construction nuclear power plants,, and numerous other fields.
Our turning rolls redefine efficiency by seamlessly rotating cylindrical vessels during welding and fabrication, significantly enhancing production quality. Designed to endure harsh conditions, these robust conventional turning rolls excel in the toughest environments. Control is made easy with an advanced five-function pendant, complete with a variable speed potentiometer for precise vessel rotation control.
Achieve optimal adaptability by adjusting the roller group's center distance with precision using reserved bolt holes or screws, effortlessly accommodating workpieces of varying diameters.
Featuring a sturdy steel-rubber composite roller, our equipment boasts exceptional bearing capacity and tremendous driving power. With an integrated inverter for stepless speed regulation, it offers an extensive speed range and outstanding starting torque.
Weldsuccess excels in providing welding rotators available in a diverse range of capacities (from, 1 tons to over 1000 tons) to accommodate a myriad of workpiece sizes.
Product Parameters
| Model |
CR-5 |
CR-10 |
CR-20 |
CR-30 |
CR-40 |
CR-50 |
CR-60 |
CR-80 |
| Turning Capacity |
5 tons |
10 tons |
20 tons |
30 tons |
40 tons |
50 tons |
60 tons |
80 tons |
| Loading Capacity-Drive |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Loading Capacity-Idler |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Vessel size |
350-5000 mm |
350-5000mm |
350-5000mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*0.37 KW |
2*0.55 KW |
2*0.75KW |
2*1.1 KW |
2*1.1 KW |
2*1.5 KW |
2*2.2 KW |
2*3 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
| Roller size |
Φ250*140mm |
Φ300*180mm |
Φ350*180mm |
Φ350*220mm |
Φ400*220mm |
Φ400*220mm |
Φ450*300mm |
Φ500*360mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Model |
CR-100 |
CR-120 |
CR-150 |
CR-200 |
CR-300 |
CR-400 |
CR-500 |
CR-1000 |
| Turning Capacity |
100 tons |
120 tons |
150 tons |
200 tons |
300 tons |
400 tons |
500 tons |
1000 tons |
| Loading Capacity-Drive |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Loading Capacity-Idler |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Vessel size |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
1000-7000mm |
1500-8000mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*3 KW |
2*3 KW |
2*4 KW |
2*4 KW |
2*5.5 KW |
2*5.5 KW |
2*7.5 KW |
2*15 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
Steel Wheels |
| Roller size |
Φ500*400mm |
Φ500*440mm |
Φ500*600mm |
Φ600*645mm |
Φ700*300mm |
Φ700*350mm |
Φ800*400mm |
Φ900*500mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Optional |
Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
Our CR CE rollers are expertly crafted with all-fabricated-steel bases and adjustable wheel carriages, accommodating vessels of various diameters while maintaining a consistent center-line. The sophisticated drive motor is an inverter-controlled variable frequency AC type, complete with fan cooling. Enhanced durability is achieved through dual reduction worm and wheel gearboxes, with drive and idler wheel shafts supported by deep groove roller bearings for synchronized rotation. The design is user-friendly, featuring lifting holes on the frames for easy maneuverability. Control boxes are IP55 rated and employ advanced variable frequency AC electrical control systems, fully CE certified. Adhering to the ISO 9001:2015 Quality Management System, our products uphold the highest safety and quality standards in the weld automation industry.
WorkShop
We are a premier Professional Welding Rotators Manufacturer with unrivaled global expertise
Drawing on over 20 years of dedicated expertise in the manufacture of welding rotators, welding positioners, and welding manipulators,
WImmerse yourself in our state-of-the-art operations, where cutting-edge technology fuels innovation. Proudly boasting six advanced production lines, we embody efficiency and precision in every project. Our esteemed clientele stretches across the globe, from thriving markets in Europe and the U.S. to dynamic regions in the Middle East, reflecting our global reach and superior service.
Our products are a symbol of excellence, crafted to deliver unrivaled assurance and satisfaction to every customer. The prestigious CE Marking adorns our products, standing as a beacon of trust and quality, aligning with stringent European standards to assure global recognition. Rooted in rigorous industry standards, our offerings promise unmatched reliability and quality, ensuring you receive only the best. Our ISO9001 Quality Management System Certification is a testament to our relentless pursuit of excellence, demonstrating our compliance with international standards for outstanding performance and quality.We meticulously adhere to the highest international standards, consistently delivering performance that not only meets but exceeds expectations.Our unwavering dedication to excellence is reflected in every detail of our products, ensuring your complete satisfaction.
Leveraging a vast array of diverse case experiences, we excel in offering highly precise, tailor-made customizations that effectively meet each client's unique requirements.
Guided by our core ethos - 'Customer demand first, product quality and business reputation first' - we build long-term, trust-based relationships grounded in reliability.
Company Overview: Dive into the legacy of Wuxi Weldsuccess Automation Equipment Co., Ltd., where pioneering innovation coexists with exemplary service.
Product Certifications: Our prestigious certifications are a testament to our steadfast dedication to safety, quality, and unsurpassed excellence.
Warranty and After-Sales Service: Experience unparalleled support through our extensive warranty and service offerings, designed for your complete peace of mind.Embrace a new level of assurance with our comprehensive warranty and after-sales service, engineered to deliver peace of mind.
1. Rest easy with our comprehensive 12-month warranty, covering the entire machine to guarantee top-tier quality and durability.
2. Should any manufacturing defects arise during this warranty period, we commit to resolving them promptly and efficiently.
3. Beyond the warranty, benefit from lifelong complimentary technical advisory support, ensuring your machine maintains optimal performance.
4. Our team of highly skilled engineers is at your service for on-site assistance when required, providing unparalleled support at every stage.
Frequently Asked Questions (FAQs): Navigate with ease and uncover answers to common queries regarding our products and services.
- Q: Are you a manufacturing plant or a trading company?
A: We are both a direct manufacturer and trading company, offering a remarkable fusion of value and quality.
2) Q: Where is your factory located, and how can I visit?
A: Our factory proudly resides in the bustling city of Wuxi, nestled in Jiangsu Province, China.Travelers have the convenience of flying directly to Shanghai, and enjoy a picturesque 2-hour drive from Shanghai to Wuxi by car, offering a delightful journey. A warm and welcoming journey awaits. 3) Q: How does your factory ensure quality control?A: Quality control is our top priority. Our factory holds ISO certification, an SGS report, and a CE certificate, underscoring our unwavering dedication to excellence.
4) Q: Does your company offer CIF pricing?
A: Absolutely! We offer transparent CIF pricing in our quotes, tailored to various destination ports and flexible monthly schedules to suit your specific needs.
5) Q: Is it possible to have my logo on the product?
A: Absolutely, we offer bespoke logo services designed to make your brand shine distinctively and leave a lasting impression. An additional fee may apply for creating a new logo, or we can seamlessly integrate pre-designed logos to enhance your branding.
6) Q: Can your equipment be customized to specific needs?
A: Without a doubt, our expert design team excels in crafting bespoke solutions meticulously tailored to meet your unique specifications, ensuring your equipment is perfectly aligned with your operational requirements.On-Site Operations: Immerse yourself in the cutting-edge integration of innovative solutions at our state-of-the-art facilities, where advanced technology meets exceptional craftsmanship.State-of-the-Art Machining Equipment: Dive into a new era of precision and efficiency with our advanced technology, designed to elevate every operation to unparalleled levels of excellence and precision.
Secure Packaging: Our robust packaging solutions are meticulously crafted to safeguard your valuable investments. Experience peace of mind knowing your products will arrive in impeccable, untouched condition, ready for immediate use.
Efficient Container Loading for Delivery: Our dedicated container loading processes are designed to prioritize both timeliness and security, ensuring your products are delivered punctually and in perfect condition, reflecting our commitment to excellence.
Efficient Container Loading for Delivery: We excel in delivering both promptness and reliability through our streamlined container loading processes, guaranteeing your products reach their destination on time and in perfect order, fully reflecting our dedication to quality service.
State-of-the-Art Machining Equipment: Embrace cutting-edge innovation that brings precision and efficiency to each task, ensuring outstanding performance and impeccable results in every operation.
Secure Packaging: Our expertly engineered packaging solutions provide unmatched protection during transit, ensuring your products arrive at their destination in flawless condition, ready for the next stage of their journey.
Efficient Container Loading for Delivery: Trust in our optimized container loading processes to deliver your products swiftly and safely, guaranteeing their timely arrival and pristine condition, showcasing our dedication to superior logistics.
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