Descriptions of the functions
-- Our groundbreaking Drive unit is equipped with a robust motor and a state-of-the-art reducer, ensuring seamless pipe rotation. This innovative solution enhances the effortless movement of pipes along rails, significantly boosting operational efficiency and overall productivity.
-- The Idler unit works in perfect harmony to provide unwavering support to the pipe, complementing the drive unit to maintain stability and precision, thereby ensuring unparalleled accuracy and reliability throughout operations.
-- Easily adjust the rollers' distance with a simple hand screw, offering versatile adaptability to effortlessly accommodate a wide range of pipe or tank diameters.
-- Experience unrivaled control over your operations with adjustable speed settings that allow operators to finely tune rotation speed, delivering superior welding performance and optimal results.
-- Safety is our top priority, with integrated safety mechanisms such as overload protection and emergency stop buttons, ensuring a secure and safeguarded work environment for all operators.
Conventional Rotator Design Features:
It is widely utilized for exceptional welding, precise installation, and expert polishing of cylinders across numerous industries, including oil and gas, platform supports, storage tanks, and tankers,pressure vessels,wind power, pipelines, boilers,shipyards, steel structures,nuclear power, and various other sectors.
Our turning rolls make it effortless to rotate cylindrical containers during welding and fabrication processes, ensuring superior quality and outstanding efficiency. Engineered for the harshest environments, our heavy-duty conventional turning rolls offer durability and peak performance. The powered drive units provide expert control through a five-function pendant, further enhanced by a variable speed potentiometer, allowing operators complete mastery over the vessel's rotation dynamics.
Adjusting wheels is incredibly intuitive and user-friendly, surpassing traditional bolt designs with remarkable ease.
Our innovative handwheel design allows for straightforward wheel distance adjustments with minimal effort, as demonstrated in the accompanying video.
Welsuccess provides a comprehensive range of welding rotators with capacities from 1 ton to over 1000 tons, perfectly tailored to workpieces of various sizes.
Product Parameters
| Model |
CRS-5 |
CRS-10 |
CRS-20 |
CRS-30 |
CRS-40 |
CRS-50 |
CRS-60 |
CRS-80 |
| Turning Capacity |
5 tons |
10 tons |
20 tons |
30 tons |
40 tons |
50 tons |
60 tons |
80 tons |
| Loading Capacity-Drive |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Loading Capacity-Idler |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Vessel size |
350-5000 mm |
350-5000mm |
350-5000mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
| Adjust Way |
Hand adjustment |
| Motor Power |
2*0.37 KW |
2*0.55 KW |
2*0.75KW |
2*1.1 KW |
2*1.1 KW |
2*1.5 KW |
2*2.2 KW |
2*3 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
| Roller size |
Φ250*140mm |
Φ300*180mm |
Φ350*180mm |
Φ350*220mm |
Φ400*220mm |
Φ400*220mm |
Φ450*300mm |
Φ500*360mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Model |
CRS-100 |
CRS-120 |
CRS-150 |
CRS-200 |
CRS-300 |
CRS-400 |
CRS-500 |
CRS-1000 |
| Turning Capacity |
100 tons |
120 tons |
150 tons |
200 tons |
300 tons |
400 tons |
500 tons |
1000 tons |
| Loading Capacity-Drive |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Loading Capacity-Idler |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Vessel size |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
1000-7000mm |
1500-8000mm |
| Adjust Way |
Hand adjustment |
| Motor Power |
2*3 KW |
2*3 KW |
2*4 KW |
2*4 KW |
2*5.5 KW |
2*5.5 KW |
2*7.5 KW |
2*15 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
Steel Wheels |
| Roller size |
Φ500*400mm |
Φ500*440mm |
Φ500*600mm |
Φ600*645mm |
Φ700*300mm |
Φ700*350mm |
Φ800*400mm |
Φ900*500mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
Workpiece Process
Company View
A Premier Welding Rotators Manufacturer with Global Expertise
With more than 20 years of unparalleled expertise in manufacturing welding rotators,welding positioners, and welding manipulators,
We operate 6 state-of-the-art production lines, serving a diverse clientele across Europe, the U.S., the Middle East, and beyond.
Our extensive offerings include CE Marking and ISO9001 Quality Management Systemcertifications, ensuring our products consistently meet international standards with outstanding performance and reliability.
With extensive case experience and customized solutions, we distinguish ourselves from the competition.
Our philosophy: 'Customer demand first, product quality and business reputation above all.' We are committed to fostering long-term customer relationships based on trust and satisfaction.
Product Certification Details
Comprehensive Warranty and AAfter-Sale Service
1. Experience ultimate confidence with our comprehensive 12-month warranty covering the entire machine. This is a clear testament to the superior craftsmanship and quality assurance we provide, granting you peace of mind and unwavering confidence in your valuable investment.
2. Throughout this warranty period, should any issue arise due to machine defects, we take full responsibility to provide a seamless resolution. Our priority is maintaining the smooth operation and efficiency of your equipment, ensuring minimal disruption to your workflow.
3. Beyond the warranty period, enjoy the benefits of our steadfast support through complimentary technical advisory services for the machine's entire lifespan. This guarantees a seamless and worry-free operational experience throughout its use.
4. In critical scenarios, our team of highly skilled engineers is prepared to deliver invaluable on-site service at your location. We ensure that expert assistance is readily available whenever you need reliable and prompt support.
FAQ:
- Q: Are you a factory or trading company?
A: We are a distinguished manufacturer and trading company, celebrated for our unmatched expertise and exceptional service quality within the industry.
2) Q: Where is your factory located? How can I visit there?
A: Our cutting-edge factory is located in Wuxi city,Jiangsu Province, China. You can easily reach us by flying to Shanghai airport. The journey from Shanghai to Wuxi is a straightforward 2-hour drive, ensuring easy access to our location..
3) Q: How does your factory handle quality control?
A: Quality is our priority. Our factory strictly adheres to the highest standards, with ISO approval, SGS report, and CE certification, ensuring our products consistently meet premium quality benchmarks.
4) Q: Does your company accept CIF pricing?
A: Certainly, we offer CIF pricing with detailed quotations tailored to your destination port, reflecting monthly variations for utmost transparency.
5) Q: Is it possible to have my logo on the product?
A: We provide custom logo services to enhance your brand identity. While a fee may apply for logo creation, it is waived if you alreadyprovide.
6) Q: Can your equipment be customized?
A: Absolutely! Our expert design team specializes in crafting bespoke solutions meticulously tailored to your unique specifications and needs.
Working at Site
Machining Equipment
Packaging
Loading Containers for Delivery
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