Descriptions of the functions: Embark on a journey into the extraordinary world of advanced technology with our state-of-the-art 30T Pipe Welding Rotator, meticulously engineered for Large Vessels. Featuring the revolutionary Custom Voltage Selection, our equipment exemplifies innovation, ensuring unparalleled efficiency and performance in your welding processes.
-- The Drive Unit: Harnessing the power of a robust motor and reducer, this unit is crafted for flawless pipe rotation. Experience effortless, precision-guided transportation of pipes along rails, significantly enhancing operational efficiency.
-- The Idler Unit: This component ensures steadfast support, working harmoniously with the drive unit to provide reliable and consistent pipe handling, guaranteeing your projects progress smoothly.
-- Adjustable Roller Distance: Easily adaptable to various pipe or tank diameters, this feature provides unrivaled versatility, establishing itself as a vital component in any environment.
-- Variable Speed Controls: Tailor the rotation speed to your specific welding needs, ensuring each task is performed with precision and exceptional results.
-- Safety Mechanisms: Outfitted with crucial features such as overload protection and emergency stop buttons, our welding rotator ensures a secure and safe operational setting.
Conventional Rotator Design Features: These outstanding engineering qualities greatly enhance the performance and dependability of our rotators, making them essential in the most challenging industrial settings.
It is widely used for welding, installation, and polishing of cylinders across the oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power projects, pipelines, boilers,shipyards, steel structures,nuclear power, and a multitude of other industries.
Turning Rolls: These formidable, heavy-duty devices simplify the rotation of cylindrical containers during welding and fabrication processes. Our turning rolls are resilient in even the most challenging environments, equipped with a sophisticated five-function pendant for controlling powered drive units, along with a variable speed potentiometer, providing full operator control and ensuring superior quality and efficiency.
Easy Adjustment: Effortlessly accommodate various workpiece diameters by utilizing reserved bolt holes or screws to adjust the roller group's center distance, offering unmatched versatility and efficiency.
Steel-Rubber Combination Rollers: Characterized by a high bearing capacity and strong driving force, these rollers feature inverter stepless speed regulation, offering a broad speed range, high precision, and substantial starting torque to tackle your most demanding tasks.
Weldsuccess supplies welding rotators in a variety of capacities, spanning from 1 ton to over 1000tons, accommodating an extensive range of workpiece sizes.
Product Parameters
| Model |
CR-5 |
CR-10 |
CR-20 |
CR-30 |
CR-40 |
CR-50 |
CR-60 |
CR-80 |
| Turning Capacity |
5 tons |
10 tons |
20 tons |
30 tons |
40 tons |
50 tons |
60 tons |
80 tons |
| Loading Capacity-Drive |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Loading Capacity-Idler |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Vessel size |
350-5000 mm |
350-5000mm |
350-5000mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*0.37 KW |
2*0.55 KW |
2*0.75KW |
2*1.1 KW |
2*1.1 KW |
2*1.5 KW |
2*2.2 KW |
2*3 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
| Roller size |
Φ250*140mm |
Φ300*180mm |
Φ350*180mm |
Φ350*220mm |
Φ400*220mm |
Φ400*220mm |
Φ450*300mm |
Φ500*360mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Model |
CR-100 |
CR-120 |
CR-150 |
CR-200 |
CR-300 |
CR-400 |
CR-500 |
CR-1000 |
| Turning Capacity |
100 tons |
120 tons |
150 tons |
200 tons |
300 tons |
400 tons |
500 tons |
1000 tons |
| Loading Capacity-Drive |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Loading Capacity-Idler |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Vessel size |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
1000-7000mm |
1500-8000mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*3 KW |
2*3 KW |
2*4 KW |
2*4 KW |
2*5.5 KW |
2*5.5 KW |
2*7.5 KW |
2*15 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
Steel Wheels |
| Roller size |
Φ500*400mm |
Φ500*440mm |
Φ500*600mm |
Φ600*645mm |
Φ700*300mm |
Φ700*350mm |
Φ800*400mm |
Φ900*500mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Optional |
Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
CR CE Rollers: Meticulously crafted with an all-fabricated-steel base construction, these rollers incorporate adjustable wheel carriages to handle vessels of varying diameters while maintaining a constant center-line. The drive motor, with inverter-controlled variable frequency AC and fan cooling, ensures outstanding performance. Durability is enhanced with dual reduction worm and wheel gearboxes, and synchronized rotation is achieved via deep groove roller bearings encasing drive and idler wheel shafts. Both drive and idler rolls feature lifting holes for easy maneuverability. Control boxes, rated IP55, utilize advanced variable frequency AC control systems and are fully CE certified. Our ISO 9001:2015 Quality Management System certification highlights our dedication to delivering products that meet the highest safety and operational standards in the weld automation industry.
WorkShop
Professional Welding Rotators Manufacturer with Global Expertise: As a pioneer in innovation, we proudly set industry benchmarks by leveraging our extensive knowledge and unparalleled expertise.
We proudly hold over two decades of exceptional experience in the creation and manufacture of welding rotators, as well as welding positioners and manipulators.
Wexperience flawless and streamlined operation, guaranteeing superior performance each and every time. six state-of-the-art production lines that embody cutting-edge innovation and meticulous precision. We are honored to serve a prestigious and diverse clientele across Europe, the United States, the Middle East, and beyond, consistently delivering excellence with a global footprint.
Our products stand out with their remarkable and impressive features, ensuring superior performance and reliability. CE Marking, and are rigorously certified by the ISO9001 Quality Management System, providing our customers with unmatched quality and trustworthiness.Our products are crafted with meticulous attention to detail, adhering to the highest international standards, ensuring exceptional performance and unwavering reliability.
We boast a rich abundance of extensive case experience and provide a wide array of comprehensive customization options to seamlessly fulfill our client's unique requirements.
At Wuxi Weldsuccess Automation Equipment Co., Ltd., we are guided by the steadfast principle of 'Customer demand first, product quality and business reputation first.' We prioritize building lasting customer relationships through unmatched service and unwavering commitment.
Company Overview
Product Certification
Comprehensive Warranty and After-Sale Service
1. We proudly extend a comprehensive 12-month warranty on the entire machine, offering unparalleled peace of mind with its remarkable quality and reliability.
2. In the unlikely event of an issue arising from a machine defect within this period, we pledge to assume full responsibility.
3. Even after the warranty period, we remain committed to providing complimentary technical advisory support for the machine's entire lifetime.
4. Should the need arise, our proficient onsite engineer services are available to ensure the machine's optimal performance.
Frequently Asked Questions (FAQ):
- Q: Are you a factory or trading company?
A: We are an esteemed direct manufacturer, complemented by our capabilities as a trading company, delivering the best of both worlds.
2) Q: Where is your factory located? How can I visit there?
A: Our state-of-the-art facility is strategically situated in Wuxi, a city renowned for its industrial excellence,Jiangsu Province, China. For a convenient visit, you can fly directly to Shanghai airport, followed by a scenic 2-hour drive to Wuxi.
3) Q: How does your factory manage quality control?
A: Quality is the cornerstone of our operations. We proudly possess ISO approval, SGS reports, and CE certification, demonstrating our unwavering dedication to excellence and superior standards.
4) Q: Does your company accept CIF pricing?
A: Certainly, we offer transparent CIF pricing on quotes, customized to different destination ports and adjusted for monthly market fluctuations.
5) Q: Can I have my logo on the product?
A: We are thrilled to extend our bespoke logo services to elevate and amplify your brand's visibility. Please be aware that an additional fee may apply for the intricate artistry involved in logo modeling unless youprovide the requisite design files. We aim to ensure seamless integration of your brand identity with our products.
6) Q: Can your equipment be customized?
A: Absolutely, our cutting-edge design team is adept and ready to engineer tailor-made solutions that align perfectly with your unique needs and expectations.
On-Site Operations
State-of-the-art Machining Equipment
Comprehensive Packaging Solutions
Professional Loading and Delivery Expertise for Container Transport
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