Heavy Duty Rotator for Vessel Welding, 380V/400V with Steel Rollers

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-150
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-8000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*4kw
• Transport Package: Wooden Case
• Specification: 150Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Conventional Rotator Design Features:

It is an exceptionally adaptable solution, extensively applied in the welding, installation, and polishing of cylinders across a wide array of sectors, including oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipeline, boiler, shipyard, steel structure, nuclear power, and numerous other industries.

Our turning rolls expertly transform the rotation process of cylindrical containers in welding and fabrication tasks, substantially boosting production quality and efficiency. These heavy-duty, rugged conventional turning rolls are skillfully engineered to endure the most arduous and continuous workload conditions. Each powered drive unit is outfitted with a comprehensive five-function pendant and a variable speed potentiometer, providing operators with unprecedented control over rotating vessels.
Seamlessly adjust to varying workpiece diameters by utilizing reserved bolt holes or screws to modify the roller group's center distance.
With a durable steel-rubber combination roller, our system impressively showcases a significant large bearing capacity and robust driving capability. The inclusion of an inverter for stepless speed regulation offers an extensive speed range, high precision, and considerable starting torque.

Welsuccess proudly delivers welding rotators in an extensive range of capacities, including 1 tons to over 1000 tons, accommodating various workpiece sizes with exceptional precision.




Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are constructed with a robust all-fabricated-steel base and adjustable wheel carriages, designed to handle vessels with varying diameters around a fixed center-line. Featuring an inverter-controlled variable frequency AC motor with fan cooling, this system ensures enhanced durability and lengthened maintenance intervals. The drive and idler wheel shafts are housed in deep groove roller bearings for synchronized rotation. Both drive and idler rolls include lifting holes for effortless maneuverability. Control boxes come with IP55 rated enclosures, utilizing variable frequency AC control systems with full CE certification. Our ISO 9001:2015 Quality Management System certification ensures that all products adhere to stringent safety standards, establishing them as dependable solutions within the weld automation sector.

WorkShop

Professional Welding Rotators Manufacturer with Unrivaled Global Expertise

We possess in excess of 20 years of specialized proficiency in producing high-quality welding rotators,welding positioners, and welding manipulators, offering unmatched solutions.
We manage 6 cutting-edge production lines, serving a vast range of clients across Europe, the U.S., the Middle East, and beyond.
Our product line is distinguished by the respected CE Marking certification, certifying the highest quality and reliability. ISO9001 Quality Management System: This ensures that every aspect of our operations aligns with international standards, guaranteeing superior performance and consistent reliability in our offerings., ensuring compliance with international standards and exceptional performance, providing our clients with products they can trust..
Extensive experience in diverse applications: Our rich experience enables us to offer customized solutions that precisely meet specific customer needs.
Our company ethos centers on the principle of 'Customer demand first, product quality and business reputation first.' By emphasizing the cultivation of long-term customer relationships, we dedicate ourselves to ensuring customer satisfaction. This dedication creates enduring partnerships, rooted in the pillars of trust, uncompromising quality, and unwavering reliability.

Company View: At Wuxi Weldsuccess Automation Equipment Co., Ltd., we are passionately committed to innovation and excellence, consistently going above and beyond to surpass expectations and deliver unparalleled value to our esteemed clients.




Product Certificate: This certificate stands as a testament to our steadfast dedication to quality, safety, and compliance with industry standards, ensuring that our products consistently meet the highest benchmarks of excellence.

Warranty and After sale service: We present a comprehensive package meticulously designed to instill peace of mind and continuous support, thereby ensuring that our customers remain perpetually confident and satisfied.

1. We proudly provide a robust 12-month guarantee for the entire machine, ensuring complete customer satisfaction and a worry-free operational experience.
2. Should any issue arise within this period due to a machine defect, we assume full responsibility and will resolve it comprehensively, providing you with complete peace of mind.
3. Beyond the guarantee period, we offer complimentary technical advisory support for the machine's entire lifespan, ensuring optimal performance at all times.
4. Our expert engineers stand ready for on-site service when necessary, delivering professional assistance whenever required to ensure seamless operation.

FAQ:

1. Q: Are you a factory or trading company?
   A: We are a direct manufacturer paired with a trading company, offering a unique synergy of production expertise and market insight.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our factory is strategically situated in Wuxi city,Jiangsu Province, China. Visitors can conveniently fly directly to Shanghai airport. The car journey from Shanghai to Wuxi takes about 2 hours, ensuring a straightforward and convenient visit..
   
   3) Q: How does your factory do regarding quality control?
   A: Quality is absolutely paramount to us. Our factory proudly holds ISO approval, SGS report, and CE certificate, underscoring our unwavering dedication to excellence.
   
   4) Q: Does your company accept CIF price?
   A: Yes, we transparently state the CIF price on our quotes, tailored to different destination ports and varying monthly conditions, ensuring both transparency and flexibility.
   
   5) Q: I would like to ask you if it's possible to have my logo on the product.
   A: We wholeheartedly support customized logo services. There may be an additional service fee for logo modeling unless youcan provide.
   
   6) Q: Can your equipment be customized?

A: Absolutely, our professional design team excels at crafting tailored solutions to meet specific customer requirements, ensuring complete satisfaction.


Working at site: Our products' robust capabilities and adaptability shine in real-world environments, assuring unparalleled performance and reliability.

Machining Equipments: Our state-of-the-art machinery guarantees precision, efficiency, and superior quality in every product we manufacture.



Package: Our secure and meticulously thought-out packaging ensures safe transit and delivery, maintaining the product's integrity from our factory to your doorstep.


Loading Containers For Delivery: Our expertly organized logistics guarantee timely delivery and smooth handling, reflecting our unwavering commitment to customer satisfaction.