Heavy-Duty Lead Screw Rotator with Steel PU Coated Roller Wheels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CRS-50
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-5000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*2.2kw
• Transport Package: Wooden Case
• Specification: 50Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the Functions that Transform Efficiency

-- Introducing our revolutionary Drive Unit, a marvel of engineering excellence featuring a rugged motor paired with an advanced reducer. This powerhouse ensures smooth and effortless pipe rotation while facilitating seamless travel along rails. Experience a notable surge in operational efficiency and productivity, setting new benchmarks in performance.
-- Our Idler Unit is precision-engineered to work in flawless synergy with the Drive Unit, providing unwavering support to the pipe. Together, they maintain unparalleled stability and precise alignment, ensuring exceptional accuracy and dependability during every operation.
-- Effortlessly fine-tune the rollers' spacing with an intuitive hand screw mechanism, delivering unmatched versatility and adaptability. Easily accommodate a diverse range of pipe or tank diameters with this user-friendly feature.
-- Experience unparalleled operational mastery with our variable speed settings. Operators gain the ability to meticulously adjust rotation speeds, paving the way for remarkable welding performance and stellar results every time.
-- Safety is our unwavering priority, with cutting-edge safety mechanisms like overload protection and emergency stop buttons integrated into the design. These features ensure a secure and safeguarded working environment for all operators.

Distinctive Features of Our Conventional Rotator Design:

It is widely employed for achieving superior welding, precise installation, and expert polishing of cylinders. Our rotators serve a vast range of industries including oil and gas, platform supports, storage tanks, and tankers,pressure vessels,wind power, pipelines, boilers,shipyards, steel structures,nuclear power, and myriad other sectors.

Our turning rolls have been meticulously crafted to streamline the rotation of cylindrical containers during welding and fabrication processes. They ensure exceptional quality and efficiency, even in the most demanding environments. Our robust heavy-duty conventional turning rolls promise durability and superior performance. The powered drive units are expertly controlled via a five-function pendant, further enhanced by a variable speed potentiometer, granting operators comprehensive command over the vessel's rotational dynamics.

Experience intuitive and user-friendly wheel adjustments that surpass the limitations of traditional bolt-type designs.

Our innovative handwheel design facilitates effortless and precise wheel distance adjustments, as showcased in the demonstration video.

Weldsuccess proudly presents an expansive range of welding rotators, accommodating capacities from a mere 1 ton to over an impressive 1000 tons. These rotators perfectly align with workpieces of varying sizes, offering unparalleled versatility.


Product Parameters

Model	CRS-5	CRS-10	CRS-20	CRS-30	CRS-40	CRS-50	CRS-60	CRS-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Hand adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

Model	CRS-100	CRS-120	CRS-150	CRS-200	CRS-300		CRS-400	CRS-500	CRS-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Hand adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

Workpiece Process

Company View

A Leading Global Welding Rotators Manufacturer

With an illustrious career spanning over 20 years of unrivaled expertise in crafting superior welding rotators,welding positioners, and welding manipulators,
We are equipped with 6 state-of-the-art production lines, catering to a diverse clientele across Europe, the U.S., the Middle East, and beyond.
Our expansive portfolio is distinguished by CE Marking and ISO9001 Quality Management Systemcertifications, assuring that our products consistently surpass international standards in performance and reliability.
With extensive case studies and bespoke customization options, we stand out distinctly from our competitors.
Our guiding philosophy: 'Customer demand first, product quality and business reputation above all.' We are committed to nurturing enduring customer relationships founded on trust and satisfaction.



Product Certification Details


Comprehensive Warranty and Superior After-Sale Service

1. Revel in the assurance of a generous 12-month warranty period that covers the entire machine. This commitment not only ensures quality craftsmanship but also endows you with peace of mind and confidence in our superior product.
2. If any issue surfaces due to machine defects during the warranty period, rest assured that we are fully committed to resolving it. Our dedicated team will swiftly address these concerns, ensuring the uninterrupted performance and reliability of your equipment.
3. Our dedication to your satisfaction extends beyond the warranty period. We provide lifelong complimentary technical advisory support to ensure your machine operates seamlessly for its entire lifespan, offering you sustained peace of mind.
4. In critical scenarios, leverage the advantage of having our exceptionally skilled engineers available for on-site service. This invaluable option guarantees that expert assistance is always within reach, ensuring dependable support when you need it most.

FAQ:

1. Q: Are you a factory or trading company?
   A: We are a distinguished manufacturer and trading company, celebrated for our unmatched expertise and exceptional service quality in the industry.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our state-of-the-art factory is strategically located in Wuxi city,Jiangsu Province, China. To visit, you can fly conveniently to Shanghai airport. The journey from Shanghai to Wuxi takes approximately 2 hours, providing a direct and straightforward route to our location..
   
   3) Q: How does your factory handle quality control?
   A: Quality is our top priority. Our factory adheres to the highest industry standards, validated by our ISO approval, SGS report, and CE certification, ensuring that our products consistently meet superior quality benchmarks.
   
   4) Q: Does your company accept CIF pricing?
   A: Yes, we certainly do. CIF pricing is clearly delineated in our quotations, customized to your specified destination port, with monthly variations duly noted.
   
   5) Q: Is it possible to have my logo on the product?
   A: We proudly offer customized logo services. An additional service fee may be applicable for logo creation unless youprovide.
   
   6) Q: Can your equipment be customized?

A: Absolutely, our adept design team excels in developing bespoke solutions that are meticulously customized to meet your unique specifications and requirements.


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