10ton Capacity Pipe Welding Rotator with 220V to 450V Voltage Options

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-10
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*0.55kw
• Transport Package: Wooden Case
• Specification: 10Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Function Descriptions

-- The Drive unit, a marvel of precision engineering, is equipped with a powerful motor and an efficient reducer. This setup provides flawless pipe rotation and smooth travel along the guiding rails, ensuring consistent performance.
-- The Idler unit acts as the pillar of support, collaborating seamlessly with the drive unit to deliver unrivaled stability and reliability throughout the operation.
-- Remarkably crafted, the adjustable distance between rollers accommodates a vast spectrum of pipe or tank diameters, bestowing extraordinary versatility and adaptability.
-- Outfitted with cutting-edge variable speed controls, this innovative unit allows operators to fine-tune rotation speeds effortlessly, achieving peak welding precision and masterful control.
-- Includes pioneering safety features such as overload protection and strategically positioned emergency stop buttons, elevating operational safety to new heights.

Conventional Rotator Design Features:

It is widely employed for welding, installation, and finishing of cylindrical structures in oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power facilities, pipelines, boilers, boiler manufacturing, shipbuilding, steel constructions, nuclear power plants, and numerous other industries.

Turning rolls revolutionize the rotation of cylindrical containers during welding and fabrication, greatly enhancing productivity and quality. Our robust conventional turning rolls are built for the toughest, long-term workloads. The powered drive units are operated by an advanced five-function pendant featuring a variable speed potentiometer, granting the operator precise rotational control.
Use reserved bolt holes or screws to easily adjust the roller group's center distance, accommodating varying workpiece diameters with accuracy and ease.
Boasting a steel-rubber hybrid roller, this design exhibits extraordinary bearing capacity and robust driving capability. With inverter stepless speed regulation, it offers an extensive speed range with high precision and strong initial torque.

Weldsuccess offers an expansive selection of welding rotators, serving a wide array of capacities (e.g., 1 tons to beyond 1000 tons), catering to a diverse range of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers feature a robust all-fabricated-steel base with adaptable wheel carriages to suit vessels of various diameters while maintaining a fixed center-line. A single inverter-controlled, variable frequency AC drive motor with fan cooling propels the system. Dual reduction worm and wheel gearboxes boost durability and prolong maintenance intervals. Drive and idler wheel shafts are housed within deep groove roller bearings for synchronized rotation. Both drive and idler rolls are outfitted with lifting holes for effortless handling. Control boxes provide IP55 rated enclosures and incorporate variable frequency AC control systems, fully CE certified. Additionally, we hold ISO 9001:2015 Quality Management System certification, ensuring safe working loads in the weld automation industry.

WorkShop

 

Leading Manufacturer of Premier Welding Rotators with Global Expertise

We have proudly amassed over two decades of expertise in the development and innovation of welding rotators,welding positioners, and welding manipulators.
We operate Our cutting-edge technology is showcased through six state-of-the-art production lines, elevating our manufacturing capabilities to new heights. Moreover, our reach extends far and wide, serving esteemed clients across Europe, the U.S., the Middle East, and beyond, with unparalleled dedication.
Our products are distinguished by exceptional quality and innovation, boasting CE Marking certification and upholding the prestigious ISO9001 Quality Management System, ensuring rigorous compliance with esteemed international standards while delivering superior, reliable performance..
With a wealth of case experience, we confidently offer full customization to meet and exceed your unique requirements.
Our company's foundational ethos is: 'Customer demand first, product quality and business reputation first.' We are committed to nurturing enduring relationships with our valued customers.

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Warranty and After Sale Service

1. We are proud to provide a 12-month comprehensive guarantee period for the entire machine quality, reflecting our unwavering confidence in our superior product.
2. Should any issue arise from a flaw inherent in the machine during this period, we take full responsibility, ensuring your peace of mind with a seamless resolution process.
3. Beyond the guarantee period, we offer free technical advisory support for the lifetime of the machine, ensuring uninterrupted, optimal operation.
4. When necessary, our expert engineers are available to provide hands-on expertise and support at the user's premises, ensuring flawless service.

FAQ:

1. Q: Are you a factory or a trading company?
   A: We take pride in being both a direct manufacturer and a trading company, delivering a seamless, comprehensive service experience.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our state-of-the-art factory is strategically located in Wuxi city,Jiangsu Province, China. You can conveniently fly to Shanghai airport directly, and it takes approximately 2 hours by car from Shanghai to Wuxi, offering a seamless and pleasant travel experience..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our utmost priority. Our factory is proud to have achieved ISO approval, SGS report, and CE certification, underscoring our steadfast commitment to excellence and quality assurance.
   
   4) Q: Does your company accept CIF price?
   A: Yes, we accept CIF pricing. We will clearly state the CIF price on the quote, meticulously tailored to different destination ports and variable factors each month.
   
   5) Q: Is it possible to have my logo on the product?
   A: Our company enthusiastically supports custom logo services, enhancing your brand visibility. Please note, an extra fee may apply for logo modeling, unless you provide the design..
   
   6) Q: Can your equipment be customized?

A: Absolutely! Our professional design team excels at tailoring equipment to meet specific customer requirements, ensuring your utmost satisfaction.


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