Heavy-Duty 10ton Capacity Pipe Welding Rotator for Vessel Diameters 500-3500mm

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-10
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*0.55kw
• Transport Package: Wooden Case
• Specification: 10Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- The Drive unit, meticulously engineered with a robust motor and highly efficient reducer, facilitates seamless pipe rotation and ensures smooth travel along the rails, setting a new standard of fluid motion and operational excellence.
-- The Idler unit provides steadfast support to the pipe, working in perfect harmony with the drive unit to achieve unparalleled stability, ensuring that your projects move forward with unwavering precision.
-- Ingeniously designed, the distance between the rollers is adjustable to accommodate a wide range of pipe or tank diameters, offering unmatched versatility that meets the demands of diverse industrial applications.
-- Equipped with state-of-the-art variable speed controls, this unit empowers operators to effortlessly adjust rotation speeds, ensuring optimal welding precision and control, tailored to your specific project needs.
-- Includes advanced safety mechanisms including overload protection and strategically placed emergency stop buttons for enhanced operational security, safeguarding both your team and your investment.

Conventional Rotator Design Features:

It is extensively utilized for the welding, installation, and polishing of cylindrical structures in oil and gas, platform supports, storage tanks, tankers, offering reliability and efficiency.pressure vessels, where precision and durability are paramount,wind power, pipelines, supporting energy and infrastructure advancements, boilers, boiler construction, shipbuilding, pushing the boundaries of maritime engineering, steel structures, nuclear power installations, and various other industries demanding top-notch performance and safety.

Turning rolls significantly streamline the rotation of cylindrical containers during welding and fabrication processes, enhancing production efficiency and quality. Our heavy-duty, enduring conventional turning rolls are crafted to withstand the most rigorous, enduring workloads. The powered drive units are governed by a sophisticated five-function pendant featuring a variable speed potentiometer, granting the operator precise control over the vessel's rotation, ensuring that your operations run smoothly and efficiently.
Utilize reserved bolt holes or screws to seamlessly adjust the roller group's center distance, adapting to varying workpiece diameters with ease and precision, allowing for versatile and adaptive industrial functioning.
Featuring a steel-rubber combination roller, this design boasts an impressive bearing capacity and formidable driving capability. Equipped with inverter stepless speed regulation, it offers a broad speed range with high precision and substantial starting torque, ensuring that your operations are both powerful and precise.

Welsuccess provides an extensive range of welding rotators catering to various capacities (e.g., 1 tons to over 1000 tons), accommodating an extensive variety of workpiece sizes, ensuring that no project is too large or too small for our industry-leading solutions.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers feature an all-fabricated-steel base construction with adaptable wheel carriages to accommodate vessels of varying diameters while maintaining a constant center-line. A single inverter-controlled, variable frequency AC drive motor with fan cooling powers the system. Dual reduction worm and wheel gearboxes enhance durability and extend maintenance intervals. Drive and idler wheel shafts are set within deep groove roller bearings for synchronous rotation. Both the drive and idler rolls are equipped with lifting holes on the frames for effortless maneuverability. Control boxes offer IP55 rated enclosures and feature variable frequency AC control systems, fully CE certified. Additionally, our company holds ISO 9001:2015 Quality Management System certification, ensuring the establishment of safe working loads in the weld automation industry, providing peace of mind and assurance of quality and reliability.

WorkShop

 

Premier Welding Rotators Manufacturer with Global Expertise, showcasing our commitment to excellence and innovation in the field.

We proudly hold over 20 years of expertise in the development of welding rotators, leveraging our knowledge and experience to drive industry standards., welding positioners, and welding manipulators, forming a comprehensive suite of welding solutions.
We operate six state-of-the-art production lines, ensuring that our products meet the highest standards of quality and efficiency. Our dedicated services span globally, reaching clients in Europe, the U.S., the Middle East, and far beyond, ensuring a wide-reaching impact and satisfaction.
Our products stand out due to their exceptional quality, innovative design, and unparalleled performance, all backed by the prestigious CE Marking certification and the esteemed ISO9001 Quality Management System, guaranteeing adherence to rigorous international standards and delivering superior, dependable results..
With extensive case experience, we proudly offer full customization to meet your distinct needs, ensuring a perfect fit for every client.
At the heart of our company philosophy lies the principle: 'Customer demand first, product quality and business reputation first.' We are committed to fostering enduring relationships with our cherished clients.

Company View




Product Certificate


Warranty and After Sale Service

1. We offer a comprehensive 12-month guarantee period for the entire machine quality, showcasing our unwavering confidence in our products.
2. If any issue arises from an inherent machine flaw during this period, we fully commit to resolving it, providing you with peace of mind.
3. Beyond the guarantee, we offer free technical advisory support for the machine's entire lifespan, ensuring seamless and uninterrupted functionality.
4. Our skilled engineers are available for on-site service when necessary, delivering hands-on expertise and support tailored to your needs.

FAQ:

1. Q: Are you a factory or a trading company?
   A: We are delighted to be both a direct manufacturer and a trading company, offering a complete and seamless service experience.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our cutting-edge factory is situated in Wuxi city,Jiangsu Province, China. You can fly conveniently to Shanghai airport. It takes approximately 2 hours by car from Shanghai to Wuxi, ensuring a smooth and enjoyable journey..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our utmost priority. Our factory has earned ISO approval, SGS report, and CE certification, reaffirming our dedication to excellence.
   
   4) Q: Does your company accept CIF price?
   A: Certainly, we welcome CIF pricing. We clearly present the CIF price on your quote, tailored to various destination ports and changing monthly factors.
   
   5) Q: Is it possible to have my logo on the product?
   A: We are pleased to offer custom logo services to boost your brand visibility. Please note, a fee may apply for logo modeling unless a design is provided..
   
   6) Q: Can your equipment be customized?

A: Absolutely! Our expert design team excels at customizing equipment to meet specific customer requirements, ensuring complete satisfaction.


Working at Site

Machining Equipments



Package


Loading Containers for Delivery