Industrial Tank Pressure Vessel Welding Turning Roller for 500-3500mm Vessels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-20
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*0.75kw
• Transport Package: Wooden Case
• Specification: 30Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- The Drive unit shines with its robust motor & reducer, delivering seamless pipe rotation and ensuring smooth, unyielding movement of pipes along the rails, setting the standard for efficiency and reliability.
-- The Idler unit acts as the steadfast backbone, working in perfect harmony with the drive unit to uphold pipeline stability and ensure a flawless operational flow.
-- The rollers are brilliantly engineered with adjustability in mind, allowing them to adapt perfectly across a spectrum of pipe or tank diameters, promising precision and versatility in every application.
-- Outfitted with state-of-the-art variable speed controls, operators are empowered to fine-tune rotation speeds to perfectly tailor welding conditions, achieving optimal results with ease.
-- Integrating top-tier safety features, including overload protection and emergency stop buttons, this unit elevates operator safety to new heights, ensuring peace of mind and secure operations.

Conventional Rotator Design Features:

It is widely utilized for the meticulous welding, precise installation, and immaculate polishing of cylindrical structures in oil and gas sectors, platform supports, expansive storage tanks, versatile tankers,pressure vessels,the dynamic wind power sectors, intricate pipelines, boilers,shipyards, steel structures,, nuclear power, and countless other industries where precision and reliability are paramount.

Our turning rolls are meticulously engineered to simplify and enhance the rotation of cylindrical containers during welding and fabrication. This innovation leads to heightened production efficiency and delivers exceptional quality. These rugged conventional turning rolls are crafted to withstand the most demanding workloads. Powered drive units are operated via a sophisticated five-function pendant with a variable speed potentiometer, offering operators unparalleled control over the rotating vessel.
Easily adjust the center distance of the roller group using reserved bolt holes or screws, allowing adaptation to changes in workpiece diameter with effortless precision and flexibility.
Steel-rubber combination rollers offer immense bearing capacity and robust driving capability. The unit features inverter-based stepless speed regulation, providing an extensive speed range, unmatched precision, and high starting torque, setting new standards for performance.

Weldsuccess supplies welding rotators in an array of capacities (e.g., 1 tons to an impressive 1000 tons) to accommodate an expansive variety of workpiece sizes, ensuring complete adaptability and versatility.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are expertly constructed with an all-fabricated-steel base, featuring adjustable wheel carriages to suit vessels of varying diameters along a constant center-line. The drive motor is an advanced inverter-controlled variable frequency AC type with fan cooling. Dual reduction worm and wheel gearboxes ensure unrivaled durability and extended service intervals. Drive and idler wheel shafts utilize deep groove type roller bearings for synchronized rotation. Both drive and idler rolls are designed with lifting holes for effortless maneuverability. Control boxes are equipped with IP55 rated enclosures, featuring innovative variable frequency AC control systems, all fully CE certified. Certified by the prestigious ISO 9001:2015 Quality Management System, our products guarantee safe working loads in the weld automation industry, offering unparalleled safety and performance.

WorkShop

 

Professional Welding Rotators Manufacturer with Global Expertise

We possess over 20 years of unrivaled expertise in the advanced field of welding rotators,welding positioners, and welding manipulators, setting benchmarks in innovation.
We manage six cutting-edge production lines serving clients across Europe, the U.S., the Middle East, and worldwide, ensuring global reach and service excellence.
All products are recognized with CE Marking and ISO9001 Quality Management System, ensuring unwavering adherence to international standards, thus guaranteeing exceptional and superior performance..
With extensive case experience, we are adept at offering tailored customization solutions to fit each client's unique needs.
Our core company philosophy is: "Customer demand first, product quality and business reputation first." We are deeply committed to nurturing long-term relationships with our valued customers.

Company Vision




Product Certification


Warranty and After-Sale Service

1. We offer a comprehensive 12-month warranty period covering the entire machine's quality, ensuring peace of mind for our clients.
2. Within this period, should any issues arise due to inherent machine flaws, we pledge to take full responsibility and address them promptly.
3. Beyond the warranty period, we provide ongoing technical advisory support free of charge throughout the machine's lifespan.
4. For vital necessities, we also offer engineer services directly at user premises.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or a trading company?
   A: We are a direct manufacturer as well as a trading company, providing a seamless blend of production and commerce.
   
   2) Q: Where is your factory located? How can I visit?
   A: Our factory is strategically situated in Wuxi City,Jiangsu Province, China. You can fly to Shanghai Airport directly. The journey from Shanghai to Wuxi by car takes approximately 2 hours..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our utmost priority. Our factory has proudly obtained ISO approval, SGS reports, and CE certification.
   
   4) Q: Does your company provide CIF pricing?
   A: Yes, we do. We clearly list CIF prices in our quotations, tailored to various destination ports and fluctuating monthly conditions.
   
   5) Q: Is it possible to have my logo on the product?
   A: We fully support customized logo services. However, there is an additional service fee for logo modeling unless you provide the design...
   
   6) Q: Can your equipment be customized?

A: Absolutely! Our expert design team can customize equipment to perfectly meet specific customer specifications.


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