Industrial Welding Rotator for Large Cylinder and Pipe Handling

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-300
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 800-10000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*4kw
• Transport Package: Wooden Case
• Specification: 300Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Explore the comprehensive functionalities that empower our equipment to excel in heavy-duty applications.

-- The Drive unit, equipped with a powerful motor and reducer, seamlessly rotates pipes while facilitating their movement along the rails.
-- The Idler unit works in harmony with the drive unit, providing steadfast support for the pipes.
-- The adjustable roller distance accommodates a variety of pipe or tank diameters, ensuring versatile application.
-- Equipped with advanced variable speed controls, operators can effortlessly fine-tune the rotation speed for precision welding.
-- Safety is paramount with integrated overload protection and emergency stop buttons, providing peace of mind during operations.

It is widely utilized in the welding, installation, and polishing processes of cylinders across industries such as oil and gas, platform supports, storage tanks, tankers, pressure vessels,wind power, pipelines, boilers, boiler systems, shipyards, and steel structures, as well as nuclear power and other critical industries.

Weldsuccess provides welding rotators in diverse capacities (ranging from 1 ton to over 1000 tons) to cater to various workpiece sizes.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Crafted with all-fabricated-steel base construction, the CR CE rollers include adjustable wheel carriages to accommodate vessels of varying diameters. A variable frequency AC motor with fan cooling powers the drive, featuring two reduction worm and wheel gearboxes for longevity. Drive and idler shafts boast deep groove roller bearings for synchronized rotation, while lifting holes on the frames ensure easy maneuverability. The control boxes, rated IP55, house variable frequency AC systems with full CE certification. Moreover, Wuxi Weldsuccess is ISO 9001:2015 certified, affirming our commitment to safety and quality in the weld automation industry.

WorkShop

We are a leading Professional Welding Rotators Manufacturer with extensive global expertise.

Our company boasts over 20 years of unparalleled experience in producing welding rotators, welding positioners, and welding manipulators.
We proudly operate six cutting-edge production lines serving a broad client base across Europe, the U.S., the Middle East, and beyond.
Our products are distinguished by CE Marking and backed by ISO9001 Quality Management System certification., seamlessly ensuring that we meet international standards while delivering exceptional performance beyond expectations..
With an extensive portfolio of successful case experiences, we proudly offer customization that caters to your unique needs.
Guided by the philosophy of prioritizing 'Customer demand first, product quality, and business reputation,' we are committed to cultivating enduring relationships with our valued clients.

Company Vision




Product Certification

Warranty and AfterSale Service

1. We offer a comprehensive 12-month warranty period covering the entire machine's quality, ensuring your peace of mind.
2. Should any issues arise during this period due to intrinsic machine flaws, we will assume full responsibility, ensuring you are covered.
3. Beyond the warranty period, we provide free technical advisory support throughout the machine's lifetime, ensuring optimal performance.
4. For situations where on-site assistance is required, we can dispatch an experienced engineer to your location, ensuring seamless operations.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or a trading company?
   A: We are a distinguished direct manufacturer and trading company, offering you the best of both worlds.
   
   2) Q: Where is your factory located, and how can I visit?
   A: Our state-of-the-art factory is situated in Wuxi City,Jiangsu Province, China. You can fly directly to Shanghai Airport. From there, it's a scenic 2-hour drive to Wuxi by car..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our topmost priority. Our factory boasts ISO approval, an SGS report, and a CE certificate, underscoring our commitment to excellence.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely. We clearly state CIF prices on our quotes, tailored to the destination port and varying with monthly changes.
   
   5) Q: Is it possible to have my logo on the product?
   A: We proudly offer customized logo services. Note that there might be an additional service fee for logo modeling unless you provide the necessary design files..
   
   6) Q: Can your equipment be customized?

A: Yes, indeed. Our expert design team is adept at customizing equipment to meet your precise specifications.


On-Site Operations

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Efficient Container Loading for Timely Delivery