Reliable Welding Rotator Tank Turning Rolls, Custom Voltage Options, China

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-60
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-5000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*2kw
• Transport Package: Wooden Case
• Specification: 60Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- The Drive unit, equipped with a motor and reducer, expertly facilitates the rotation of pipes while effortlessly transporting them along rails for seamless maneuverability.
-- The Idler unit provides robust support, working in harmony with the drive unit to ensure the stability and smooth functioning of pipe operations.
-- The adjustable roller distance seamlessly conforms to pipes or tanks of varying diameters, offering unparalleled versatility in handling different sizes with ease.
-- Equipped with sophisticated variable speed controls, allowing operators the luxury to fine-tune rotation speeds for precise and optimal welding outcomes.
-- Includes advanced safety mechanisms, incorporating features like overload protection and emergency stop buttons to ensure a secure operation environment.

Conventional Rotator Design Features:

It is profusely utilized for the welding, installation, and polishing of cylindrical structures in the oil and gas sectors, platform supports, storage tanks, tankers, pressure vessels,wind power installations, pipelines, boilers,shipyards, steel structures, nuclear power plants, and a multitude of other industries.

Our turning rolls simplify the rotation of cylindrical containers, enhancing welding and fabrication processes to deliver superior quality and efficiency. Built for endurance, our conventional turning rolls withstand the toughest, most demanding environments. Controlled by a comprehensive five-function pendant with a variable speed potentiometer, operators gain full mastery over the rotating vessel, ensuring precision and reliability.
Utilize the reserved bolt hole or screw to easily adjust the roller group's center distance, accommodating workpiece diameter variations with precision.
Featuring a steel-rubber combination roller, these units boast significant bearing and driving capacities. The equipped inverter provides stepless speed regulation with a wide range and high precision, ensuring large starting torque for maximum performance.

Weldsuccess consistently supplies welding rotators in a variety of capacities, ranging from 1 ton to exceeding 1,000tons, accommodating a spectrum of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers feature a robust all-fabricated-steel base construction. The wheel carriages are adaptable to vessels of varying diameters around a consistent center-line. Our drive motor, an inverter-controlled variable frequency AC type with fan cooling, powers two reduction worm and wheel gearboxes, enhancing durability and extending overhaul intervals. Wheel shafts, housed in deep groove type roller bearings, ensure synchronous rotation. With lifting holes on frames for easy maneuverability, our control boxes with IP55 rated enclosures utilize variable frequency AC control systems, proudly bearing full CE certification. Our adherence to ISO 9001:2015 Quality Management System standards guarantees safe working loads in weld automation.

WorkShop


 

Professional Welding Rotators Manufacturer with Unmatched Global Expertise

Leveraging over two decades of specialized expertise in the production of welding rotators,welding positioners, and welding manipulators.
We operate six advanced production lines and proudly serve a global clientele spanning Europe, the U.S., the Middle East, and beyond.
Our products bear the prestigious CE Marking along with the ISO9001 Quality Management System certificationOur product line adheres to rigorous international standards, ensuring not only compliance but also delivering unparalleled performance that sets the bar high in the industry..
With a wealth of successful case studies, we proudly offer robust customization options tailored to meet diverse client needs.
Our company's philosophy centers around placing 'Customer Demand First', prioritizing product quality and maintaining an esteemed reputation in the business. We are dedicated to nurturing long-term relationships with our valued customers.

Company Vision




Product Certification


Warranty and After-sale Service

1. Enjoy a comprehensive 12-month warranty period covering the entire machine, assuring quality and peace of mind.
2. During the warranty period, should any issues arise due to inherent machine defects, we commit to full responsibility for rectification.
3. Even beyond the warranty period, we offer free technical advisory support for the entire lifespan of the machine.
4. For on-site needs, our engineers are available to provide essential services directly at your location.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or a trading company?
   A: We proudly operate as both a direct manufacturer and a trading company.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our manufacturing facility is strategically located in Wuxi city,Jiangsu Province, China. For your convenience, you can fly into Shanghai airport directly. A scenic two-hour drive will then bring you to Wuxi..
   
   3) Q: How does your factory handle quality control?
   A: Quality is our top priority. Our factory is proud to have achieved ISO approval, and we also possess SGS reports and CE certifications.
   
   4) Q: Does your company accept CIF pricing?
   A: Yes, indeed! We will detail CIF pricing clearly on your quote, tailored to the specific destination port and accounting for any monthly variations.
   
   5) Q: Is it possible to have my logo on the product?
   A: Certainly! We are delighted to offer customized logo services. Please note that there may be an additional service charge for logo creation, unless you can provideit.
   
   6) Q: Can your equipment be customized to specific needs?

A: Absolutely! Our skilled design team is equipped to customize equipment per customer specifications.


On-Site Operations

State-of-the-Art Machining Equipment



Packaging Solutions


Efficient Container Loading for Delivery