100 Tons Heavy Duty Rotator for Large Vessel Applications

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-100
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-8000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*3kw
• Transport Package: Wooden Case
• Specification: 100Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- The Drive unit is equipped with a motor and reducer that expertly manage pipe rotation while simultaneously facilitating seamless pipe travel along the rails.
-- The Idler unit collaborates with the drive unit to provide steadfast support to the pipe, ensuring stability and precision.
-- Effortlessly adapt to diverse pipe or tank diameters with adjustable roller spacing, ensuring perfect fit and functionality.
-- Enjoy the precision of variable speed controls, empowering operators to fine-tune rotation speed for optimal welding efficiency.
-- Safety is paramount with built-in features like overload protection and easily accessible emergency stop buttons.

Conventional Rotator Design Features:

It is extensively utilized for the welding, installation, and polishing of cylindrical structures across diverse sectors such as oil and gas, platform supports, storage tanks, tankers, pressure vessels,wind power, pipelines, boilers,shipyards, steel structures, nuclear power, among other industries.

Our turning rolls simplify the rotation of cylindrical containers during welding and fabrication, ensuring superior quality and enhanced production efficiency. Built to last, our heavy-duty conventional turning rolls are crafted to withstand the most demanding and rugged environments. The powered drive units are operated via a five-function pendant with a variable speed potentiometer, granting operators absolute command over the rotating vessel.
Adjust the roller group's center distance using reserved bolt holes or screws to accommodate varying workpiece diameters.
Our steel-rubber combination roller boasts exceptional bearing capacity and robust driving capability. Experience smooth operation with an inverter stepless speed regulation system, delivering a wide speed range, high precision, and substantial starting torque.

Welsuccess offers an extensive range of welding rotators spanning various capacities (e.g., 1 ton to over 1000 tons) to accommodate a wide array of workpiece sizes.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers feature an all-fabricated-steel base with adjustable wheel carriages to accommodate vessels of varying diameters centered around a constant center-line. The drive motor, an inverter-controlled variable frequency AC type with fan cooling, ensures dependable performance. Reinforced durability is achieved with drive reduction worm and wheel gearboxes, while both drive and idler wheel shafts rotate synchronously within deep groove roller bearings. Additional features include lifting holes on frames for easy maneuverability and IP55 rated control box enclosures utilizing CE-certified variable frequency AC control systems. We are proud to be ISO 9001:2015 certified, ensuring our products meet rigorous safety and quality standards in the weld automation industry.

WorkShop

We are a Professional Welding Rotators Manufacturer with Global Expertise

With over 20 years of specialized experience in developing welding rotators,welding positioners, and welding manipulators,
We efficiently operate 6 cutting-edge production lines serving clients across Europe, the U.S., the Middle East, and beyond.
Our products proudly bear the CE Marking and adhere to ISO9001 Quality Management System certifications, underscoring our commitment to quality and safety., guaranteeing adherence to global standards and delivering exceptional performance..
With extensive experience in diverse case applications, we proudly offer customized solutions to meet specific needs.
The company's philosophy is unequivocal: 'Customer demand first, product quality and business reputation first.' We are dedicated to nurturing enduring relationships with our clients.

Company Overview




Product Certification

Warranty and After-Sales Servicefter-sales Service

1. We offer a 12-month warranty period covering the entire machine's quality.
2. During this warranty period, should any issue arise due to inherent machine flaws, we assume full responsibility.
3. Beyond the warranty period, we provide complimentary technical advisory support throughout the machine's lifespan.
4. Onsite engineering services are available as needed to support our users.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or a trading company?
   A: We are both a direct manufacturer and a trading company.
   
   2) Q: Where is your factory located, and how can I visit?
   A: Our factory is positioned in Wuxi city,Jiangsu Province, China. You can fly into Shanghai airport directly. The drive from Shanghai to Wuxi takes about 2 hours by car.
   
   3) Q: How does your factory maintain quality control?
   A: Quality is our top priority. Our factory proudly holds ISO approval, SGS report, and CE certification.
   
   4) Q: Is your company open to providing a CIF price?
   A: Yes, certainly. We will clearly indicate the CIF price on our quote, which will vary by destination port and month.
   
   5) Q: Is it possible to have my logo on the product?
   A: Our company fully supports custom logo services, but additional fees may apply for logo modeling, unless you can provide the design..
   
   6) Q: Can your equipment be customized?

A: Absolutely. Our skilled design team can tailor the equipment to meet customer-specific requirements.


On-Site Operations

Machining Equipment



Packaging


Loading Containers for Shipment