Versatile Welding Rotator Tank Turning Rolls - Steel Coated PU Wheels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-60
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-5000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*2kw
• Transport Package: Wooden Case
• Specification: 60Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Function Descriptions

-- The drive unit is meticulously crafted with a powerful motor and reducer, effortlessly facilitating not only the seamless rotation of pipes but also guaranteeing smooth and reliable travel on rails. This perfect integration ensures unmatched efficiency and unwavering reliability in every task.
-- The idler unit seamlessly complements the drive unit, providing essential support to stabilize the pipe, ensuring flawless operations with every use, and enhancing overall performance.
-- At the heart of its design lies exceptional engineering, crafted to ensure peak performance and unyielding reliability, making it a cornerstone of superior operation. Effortlessly adjust the distance between the rollers, allowing precise accommodation of various pipe or tank diameters with unparalleled precision and ease, ensuring a perfect fit for every job.
-- Equipped with variable speed controls, operators are empowered to meticulously fine-tune rotation speeds, optimizing welding performance to its absolute zenith, ensuring exceptional results.
-- Advanced safety features are seamlessly integrated, including overload protection and emergency stop buttons, ensuring secure and safe operations at all times, providing peace of mind.


Distinguishing Features of Conventional Rotator Design:

It is widely employed in the welding, installation, and polishing of cylinders, serving industries like oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boiler, shipyard, boiler, steel structures,nuclear power, and a plethora of other industries, underscoring its versatile application.

Our turning rolls are ingeniously engineered to simplify the rotation of cylindrical containers during welding and fabrication, dramatically boosting production efficiency and elevating quality standards. Built to withstand the harshest conditions, our heavy-duty conventional turning rolls promise unwavering reliability and endurance. A sophisticated five-function pendant, equipped with a variable speed potentiometer, grants operators full command over the rotating vessel, ensuring optimal control.
Flexible center distance adjustment is achieved for roller groups using reserved bolt holes or screws, seamlessly adapting to varying workpiece diameters with unmatched precision and ease, ensuring a perfect fit for every need.
Featuring a robust steel-rubber composite roller, it boasts large bearing and driving capacities. The inverter-controlled stepless speed regulation provides a broad and precise speed range with exceptional starting torque, ensuring optimal performance and reliability.

Weldsuccess proudly offers a diverse array of welding rotators catering to a wide range of capacities, from a minimal 1 ton to an impressive 1000 tons, adeptly accommodating a vast array of workpiece sizes with ease and precision.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are meticulously crafted with an all-fabricated-steel base, featuring wheel carriages adjustable to fit vessels of diverse diameters while consistently maintaining a constant centerline. The inverter-controlled variable-frequency AC drive motor, complemented by fan cooling and dual reduction worm gearboxes, significantly enhances durability and extends maintenance intervals, ensuring longevity. Drive and idler wheel shafts are securely placed within deep groove type roller bearings, guaranteeing synchronized rotation. Both rolls are conveniently equipped with lifting holes for easy mobility, while control boxes with IP55 rated enclosures employ variable frequency AC control systems with full CE certification, reflecting our commitment to excellence. Our ISO 9001:2015 Quality Management System certification echoes our unwavering commitment to delivering safe working loads in weld automation.

Workshop

As the Leading Manufacturer of Professional Welding Rotators, Wuxi Weldsuccess Automation Equipment Co., Ltd. boasts unparalleled global mastery in the art of precision engineering and innovation.

With over two decades of unrivaled expertise in the production of welding rotators,welding positioners, and welding manipulators, we bring unparalleled precision and skill to every project.
We operate Our company boasts six state-of-the-art production lines, each meticulously crafted to ensure premium output and exceptional efficiency. These lines cater to distinguished clients across Europe, the U.S., the Middle East, and diverse global markets, delivering unparalleled quality and ensuring complete satisfaction.
Our superior products are distinguished by their remarkable craftsmanship and innovative design, CE Marking, signifying adherence to rigorous European standards, and more, a testament to our unwavering commitment to excellence and strict compliance. We proudly hold the ISO9001 Quality Management System Certification,which guarantees steadfast compliance with elite international standards, consistently delivering performance that surpasses expectations.
With extensive case experience, we excel in providing robust customization support tailored intricately to your specific needs.
At the heart of Wuxi Weldsuccess Automation Equipment Co., Ltd., lies our unwavering commitment to the principle: "Customer demand first, product quality and business reputation first." Our focus remains on nurturing enduring and mutually beneficial customer relationships.

Company Vision and Values




Product Certification and Assurance


Comprehensive Warranty and After-sales Service Excellence

1. We proudly offer a 12-month warranty period, underscoring the robustness and premium quality of the entire machine.
2. Should any issue emerge during this time due to inherent machine flaws, we take full responsibility to resolve it immediately.
3. Beyond the warranty, we extend complimentary technical advisory support, ensuring seamless operation throughout the machine's lifetime.
4. Onsite engineering services are available, offering indispensable support directly at user premises when necessary.

Frequently Asked Questions:

1. Q: Are you a factory or a trading company?
   A: We are both a direct manufacturer and a trading company, providing you the best of both worlds with guaranteed quality and service.
   
   2) Q: Where is your factory located? How can I visit it?
   A: Our cutting-edge factory is located in the vibrant city of Wuxi City,Jiangsu Province, China. For your convenience, fly directly to the bustling Shanghai Airport. It is a scenic 2-hour drive from Shanghai to our location in Wuxi.
   
   3) Q: How does your factory manage quality control?
   A: Quality is our cornerstone. Our factory proudly boasts ISO approval, SGS reports, and CE certification, guaranteeing our commitment to premium standards.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely! Our quotations detail CIF pricing, tailored to your specific destination port and variable according to different months.
   
   5) Q: Is it possible to have my logo on the product?
   A: We fully support customized logo services. While an extra service fee may apply for logo modeling, we are happy to facilitate this if youprovide the required materials and specifications.
   
   6) Q: Can your equipment be customized?

A: Absolutely. Our expert design team excels in crafting bespoke solutions tailored to your distinct requirements.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Loading of Containers for Delivery