Customizable Tank Welding Rotator with Steel PU Coated Roller Wheels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-30
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-4000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 30Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Function Descriptions

-- Our Drive unit, enhanced with a powerful motor and reducer, assures efficient pipe rotation and seamless rail transit.
-- The Idler unit steadfastly supports, synchronizing perfectly with the drive unit to stabilize pipes.
-- Easily modifiable roller distances cater to various pipe or tank diameters, ensuring operational versatility.
-- Equipped with variable speed controls, our equipment allows operators to precisely adjust rotation speeds, ensuring superior welding precision.
-- Integrated safety features, including overload protection and emergency stop buttons, prioritize operator safety continuously.

Conventional Rotator Design Features:

It is extensively employed for welding, installation, and polishing of cylindrical structures in the oil and gas industries, platform supports, storage tanks, tankers,pressure vessels,wind power industries, pipelines, boilers, shipyards, steel structures,, nuclear power, and a multitude of other fields.

Our turning rolls excel in effortlessly rotating cylindrical containers during welding and fabrication, elevating production quality and efficiency. These heavy-duty conventional turning rolls are engineered for endurance, thriving in the most demanding work environments. Operated via a sophisticated five-function pendant with a variable speed potentiometer, operators are empowered with complete control over the rotating vessel.
Adjust the roller group's center distance effortlessly using reserved bolt holes or screws, adapting smoothly to workpieces of varying diameters.
Featuring a robust steel-rubber combo roller, our equipment boasts substantial bearing capacity and powerful driving capabilities. The inclusion of an inverter for stepless speed regulation guarantees a broad speed range, superior precision, and impressive starting torque.

Wuxi Weldsuccess offers welding rotators in various capacities (from, 1 ton to over 1000 tons) to accommodate a vast range of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are masterfully engineered with all-fabricated-steel bases and adjustable wheel carriages to suit vessels of varying diameters while maintaining a constant center-line. The drive motor, an inverter-controlled variable frequency AC type with fan cooling, ensures enhanced durability through dual reduction worm and wheel gearboxes. Synchronized rotation is supported by deep groove roller bearings on both drive and idler wheel shafts. Designed for easy maneuverability with lifting holes on frames, control boxes feature IP55 rated enclosures and variable frequency AC control systems, all fully CE-certified. Furthermore, our ISO 9001:2015 Quality Management System certification guarantees our products consistently meet top safety standards in the weld automation industry.

WorkShop

 

As a Professional Welding Rotators Manufacturer, we bring unmatched global expertise

With over 20 years of specialized experience in producing welding rotators,welding positioners, and welding manipulators,
We operate cutting-edge 6 advanced production lines serving discerning clients across Europe, the U.S., the Middle East, and beyond.
Our exceptional products proudly carry the CE Marking, a testament to our compliance with rigorous industry standards that enhance trust and global reach. ISO9001 Quality Management System Certification: Our commitment to excellence is reflected in a management system that aligns with international benchmarks, ensuring outstanding performance at every level.This guarantees comprehensive adherence to the highest international standards, consistently delivering superior performance that exceeds expectations..
Harnessing a wealth of diverse case experience, we are adept at offering tailored customization to precisely meet unique client needs.
Our company's core ethos stands firm: "Customer demand first, product quality and business reputation first." We are devoted to fostering long-term relationships built on trust and reliability.

Company Overview




Product Certifications


Warranty and AfterSales Service

1. Relish the peace of mind with our 12-month comprehensive warranty for the entire machine, promising quality and durability.
2. Should any issues arise from manufacturing defects within this period, we take full responsibility to resolve them swiftly.
3. Post-warranty, enjoy the privilege of complimentary technical advisory support throughout your machine's lifespan.
4. Our skilled engineers are readily available for on-site services as needed, ensuring optimal performance and support.

Frequently Asked Questions (FAQs):

1. Q: Are you a manufacturing plant or a trading company?
   A: We proudly operate as both a direct manufacturer and trading company, offering the ultimate blend of capabilities.
   
   2) Q: Where is your factory located, and how can I visit?
   A: Nestled in the bustling city of Wuxi,Jiangsu Province, China, our factory is easily accessible. Visitors can fly directly into Shanghai airport. The picturesque drive from Shanghai to Wuxi spans approximately 2 hours by car..
   
   3) Q: How does your factory ensure quality control?
   A: Quality reigns supreme. Our factory holds ISO certification, SGS report, and CE certificate, affirming our steadfast commitment to quality excellence.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely, we provide detailed CIF pricing on quotes, customized for different destination ports and fluctuating monthly schedules.
   
   5) Q: Is it possible to have my logo on the product?
   A: We offer exclusive customized logo services to ensure your brand stands out. Additional service fees may apply for logo creation, or if youcan provide pre-designed logos,we'll take care of the rest!
   
   6) Q: Can your equipment be customized to specific needs?

A: Absolutely! Our expert design team excels in crafting bespoke solutions meticulously tailored to customer specifications.


On-Site Operations

State-of-the-Art Machining Equipment



Secure Packaging


Efficient Container Loading for Delivery