300ton Heavy Duty Rotator for Tank Welding

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-300
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V-380V-400V-440V-Customized etc..
• Vessel Diameter: 500-8000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*5.5kw
• Transport Package: Wooden Case
• Specification: 300Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

A heavy-duty rotator for tank welding is a specialized piece of equipment designed to facilitate the welding of large cylindrical tanks and vessels. Here's an overview of its key features, benefits, and applications:

Key Features

1. High Load Capacity:

   • Capable of supporting significant weights, often exceeding several tons, making it suitable for large tank fabrication.

2. Adjustable Roller Configuration:

   • Features adjustable rollers to accommodate various tank diameters, providing flexibility for different sizes and shapes of tanks.

3. Robust Construction:

   • Built with heavy-duty materials to withstand the rigors of industrial use, ensuring durability and long service life.

4. Smooth Rotation:

   • Equipped with strong drive motors that facilitate smooth and controlled rotation of the tank, enhancing welding precision.

5. User-Friendly Controls:

   • Intuitive control systems that allow operators to easily adjust speed and direction, providing better control during the welding process.

6. Safety Features:

   • Safety mechanisms, such as overload protection and emergency stop buttons, are included to ensure safe operation.

Benefits

1. Enhanced Welding Quality:

   • Maintains proper alignment and positioning of the tank, resulting in higher-quality welds with fewer defects.

2. Increased Efficiency:

   • Reduces the need for manual repositioning, allowing for quicker and more efficient welding processes.

3. Ergonomic Operation:

   • Positions the workpiece at optimal heights and angles, reducing strain on welders and improving comfort.

4. Versatile Application:

   • Suitable for various welding processes, including TIG, MIG, and arc welding, adapting to different materials and tank designs.

Applications

• Chemical Storage Tanks: Used in the fabrication of tanks for storing chemicals and liquids.
• Oil and Gas Industry: Ideal for welding large storage tanks and pressure vessels.
• Water Treatment Facilities: Employed in constructing tanks for water storage and treatment.
• Manufacturing: Utilized in the production of large industrial tanks and containers.

Conclusion

A heavy-duty rotator for tank welding is an essential tool for industries that require high-quality, efficient welding of large cylindrical tanks. Its robust design, high load capacity, and precision control enhance productivity and ensure superior weld quality. If you have any further questions or need more information, feel free to ask!

 

Wuxi Weldsuccess Automation Equipment Co., Ltd. supplies these exceptional welding rotators in a variety of capacities, including 1 tons to an impressive 1000 tons, catering to diverse sizes of workpieces.



Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers boast an all-fabricated-steel base construction with wheel carriages that can be precisely positioned to suit vessels of varying diameters along a constant center-line. A drive motor featuring inverter-controlled variable frequency AC type with fan cooling provides enhanced performance. Durable reduction worm and wheel gearboxes are utilized for longevity and minimized maintenance. Drive and idler wheel shafts are mounted in deep groove-type roller bearings ensuring synchronized rotation. Both rolls feature lifting holes on the frames to facilitate easy maneuverability. Control boxes are housed in IP55 rated enclosures and incorporate variable frequency AC control electrical systems fully certified to CE standards. Furthermore, our company is ISO 9001:2015 certified, affirming our commitment to safe working loads and quality in the weld automation industry.

WorkShop

A Premier Manufacturer of Professional Welding Rotators with Global Reach and Expertise.

We proudly offer over 20 years of unparalleled expertise in the production of welding rotators,welding positioners, and welding manipulators.
We operate six state-of-the-art production lines and extend our services across Europe, the U.S., the Middle East, and beyond.
Our esteemed products are proudly certified with CE Marking and reflect our commitment to excellence. Certified with the esteemed ISO9001 Quality Management System, our products ensure unwavering compliance with international standards, offering you superior performance and unparalleled reliability.
With rich experience across numerous cases, we proudly offer comprehensive customization support to meet your unique needs.
Our company philosophy is centered around 'Customer demand first, product quality and business reputation first.' We are dedicated to fostering long-term and rewarding customer relationships.

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Warranty and After-Sale Service

1. Enjoy peace of mind with our 12-month warranty period, ensuring exceptional quality for the entire machine.
2. Should any issues arise due to machine flaws, rest assured that we take full responsibility during this warranty period.
3. Beyond the warranty, benefit from free technical advisory support throughout the entire lifespan of the machine.
4. When necessary, our engineers are available for on-site service to ensure your operations run smoothly.

Frequently Asked Questions:

1. Q: Are you a factory or a trading company?
   A: We are both a direct manufacturer and a trading company, providing you with the best of both worlds.
   
   2) Q: Where is your factory located? How can I visit?
   A: Our factory is strategically located in Wuxi city,Jiangsu Province, China. You can conveniently fly to Shanghai airport directly. The journey from Shanghai to Wuxi takes about 2 hours by car.
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our top priority. We have proudly earned ISO approval, SGS report, and CE certification, ensuring the highest standards.
   
   4) Q: Does your company accept CIF pricing?
   A: Yes, we provide CIF pricing clearly stated on our quotes, tailored to different destination ports and varying monthly adjustments.
   
   5) Q: Is it possible to have my logo on the product?
   A: Yes, we support customized logo services. However, please note that an extra service fee may apply for logo modeling unless you provide your own design.
   
   6) Q: Can your equipment be customized?

A: Absolutely. Our expert design team is adept at creating custom solutions tailored specifically to your requirements.


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