Robust Welding Rotator with Steel PU Wheels for Large Vessels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-200
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V , 400V, Customized etc
• Vessel Diameter: 800-10000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*3kw
• Transport Package: Wooden Case
• Specification: 200Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Distinguished Features of the Conventional Rotator Design:

Our cutting-edge equipment is extensively utilized in the comprehensive processes of welding, installation, and polishing of cylinders across the dynamic oil and gas sector, resilient platform supports, expansive storage tanks, tankers,pressure vessels,innovative wind power projects, pipelines, efficient boilers, thriving shipyards, and durable steel structures, as well as in the nuclear power domain and a myriad of other industries.

Our state-of-the-art turning rolls ensure the seamless rotation of cylindrical containers during welding and fabrication, resulting in superior quality alongside highly efficient production cycles. Our heavy-duty, resiliently constructed conventional turning rolls are meticulously engineered to endure the most demanding, wear-intensive, and relentless workload settings. The powered drive units are governed with precision by an intuitive five-function pendant, featuring a variable speed potentiometer, providing operators with comprehensive control over the rotating vessel.
Harness the strategically placed bolt holes or screws to meticulously adjust the center distance of the roller group, effortlessly adapting to changes in workpiece diameter.
Engineered with an innovative steel-rubber roller amalgamation, these rollers boast a high load-bearing capacity and substantial driving power. Equipped with an advanced inverter for stepless speed regulation, they offer a broad speed range, exceptional precision, and substantial starting torque, ensuring optimal performance.

Weldsuccess takes pride in offering a diverse array of welding rotators across a variety of capacities (for instance, beginning from as small as 1 ton and extending through to over 1000 tons), seamlessly accommodating workpieces of all dimensions.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

The CR CE rollers are ingeniously engineered with an all-steel fabricated base and wheel carriages, adeptly positioned to fit vessels of varying diameters around a consistent centre-line. Driven by a cutting-edge inverter-controlled variable frequency AC motor with fan cooling, they employ dual reduction worm and wheel gearboxes for enhanced durability and prolonged service intervals. Both the drive and idler wheel shafts are housed in deep groove roller bearings for synchronized rotation. Conveniently, the drive roll and idler roll feature lifting holes on their frames for effortless maneuverability. The control boxes are housed within IP55 rated enclosures, utilizing a variable frequency AC control electrical system with comprehensive CE certification. Furthermore, our company proudly upholds the ISO 9001:2015 Quality Management System certification, ensuring all our products establish a benchmark of safe working loads in the weld automation industry.

State-of-the-Art WorkShop

Leading Manufacturer of Professional Welding Rotators with International Expertise

We bring over 20 years of unparalleled expertise in the specialized domain of welding rotators,welding positioners, and welding manipulators.
We operate six cutting-edge production lines and proudly serve an extensive clientele across Europe, the U.S., the Middle East, and beyond.
Our distinguished products are certified with CE Marking and Our commitment to excellence is validated by our adherence to the ISO9001 Quality Management System.This ensures we meet stringent international standards, delivering unmatched performance in every product..
With our extensive experience in diverse cases, we offer robust support for customization tailored to your specific needs.
At Wuxi Weldsuccess Automation Equipment Co., Ltd., we embrace a philosophy that is straightforward yet immensely impactful: 'Customer demand first, product quality and business reputation first.' Our dedication lies in fostering enduring partnerships with our esteemed clients, ensuring mutual growth and success.

Company Vision




Product Certification

Warranty and After-Sales SupportOur unwavering commitment to customer satisfaction is a testament to our service excellence.

1. We offer a comprehensive 12-month warranty period, a testament to our commitment to upholding the highest quality standards across the entire machine.
2. Within this period, should any issues emerge due to inherent defects, we assume full responsibility and ensure swift resolution.
3. Post-warranty, we provide continuous free technical advisory support, guaranteeing the machine's optimal performance throughout its lifespan.
4. When necessary, we facilitate on-site engineer services to offer direct assistance at your location.

Frequently Asked Questions:

1. Q: Are you a factory or a trading company?
   A: We embody the dual strengths of both a direct manufacturer and a trading company, delivering the utmost advantages to our clients.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our cutting-edge factory is nestled in the vibrant city of Wuxi city,Jiangsu Province, China. For your convenience, you can fly directly to Shanghai airport, and enjoy a scenic 2-hour drive from Shanghai to Wuxi by car.
   
   3) Q: How does your factory ensure quality control?
   A: At the heart of our operations is a commitment to quality. Our factory proudly holds ISO approval, alongside prestigious SGS and CE certifications.
   
   4) Q: Does your company offer CIF pricing?
   A: Certainly. Our quotations transparently include CIF pricing, adaptable to diverse destination ports and monthly market fluctuations.
   
   5) Q: Is it possible to have my logo featured on the product?
   A: We gladly offer personalized logo services. An additional fee may apply for logo modeling unless youprovide it yourself.
   
   6) Q: Can your equipment be tailored to specific requirements?

A: Absolutely! Our adept design team excels in crafting bespoke solutions, tailored precisely to your unique specifications.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Container Loading for Timely Delivery