Efficient Welding Rotator for Tank Welding, Available in 220V to 450V

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-40
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-4000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.5kw
• Transport Package: Wooden Case
• Specification: 40Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Function Descriptions

-- Discover the pinnacle of engineering with our Drive unit, a masterpiece of robust motor and custom reducer, designed for unparalleled performance in pipe rotation and seamless rail transitions. This innovative design significantly enhances operational efficiency, establishing a new benchmark for excellence in the industry.
-- Our Idler unit embodies stability and precision, providing unwavering support that perfectly complements the drive unit. Together, they ensure impeccable pipe stabilization, setting new operational standards and redefining reliability.
-- Experience effortless adjustability with our system, allowing you to easily modify the distance between rollers. This flexibility accommodates a wide range of pipe or tank diameters, offering unparalleled versatility for diverse operations and setting a new standard in adaptability.
-- Our equipment features advanced variable speed controls, granting operators the precision to fine-tune rotation speeds. This capability ensures unmatched welding precision and quality, elevating craftsmanship standards to new heights.
-- Our integrated safety features, including overload protection and emergency stop buttons, exemplify our commitment to safety. Operators can rest assured that safety is always a priority during operations, providing peace of mind.

Conventional Rotator Design Features:

It is widely utilized for welding, installation, and polishing of cylindrical structures within the oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power industries, pipelines, boilers, shipyards, steel structures, nuclear power, and various other demanding fields.

Our turning rolls are crafted for excellence, providing effortless rotation of cylindrical containers during welding and fabrication. These rolls significantly boost production quality and operational efficiency. Built to withstand the harshest environments, our conventional turning rolls are engineered for durability. The powered drive units are controlled with a sophisticated five-function pendant, equipped with a variable speed potentiometer, offering operators complete control over the rotating vessel.
Easily adjust the center distance of the roller group using reserved bolt holes or screws, allowing seamless adaptation to varying workpiece diameters and ensuring continuous operational smoothness.
Our equipment boasts a remarkably durable steel-rubber combination roller, providing impressive bearing capacity and powerful driving capabilities. It comes with an inverter for seamless speed regulation, delivering a broad speed range, high precision, and exceptional starting torque.

Weldsuccess offers an extensive range of welding rotators available in various capacities (ranging from, 1 tons to over 1000 tons) to accommodate a comprehensive array of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers are meticulously crafted with all-fabricated-steel bases and adaptable wheel carriages, designed to accommodate vessels of varying diameters while maintaining a constant center-line. The drive motor is an inverter-controlled variable frequency AC type, enhanced with fan cooling for superior durability. Dual reduction worm and wheel gearboxes ensure enhanced durability, while both drive and idler wheel shafts are supported by deep groove roller bearings for synchronized rotation. The design features include lifting holes on the frames for effortless maneuverability. Control boxes are enclosed within IP55 rated enclosures, utilizing variable frequency AC control electrical systems, all backed by full CE certification. Our company also proudly upholds ISO 9001:2015 Quality Management System certification, guaranteeing our products consistently meet the highest safety standards in the weld automation industry.

WorkShop

We are a Premier Welding Rotators Manufacturer with unparalleled global expertise

With over 20 years of specialized experience Step into the realm of advanced manufacturing with our expertise in producing state-of-the-art welding rotators.Additionally, explore our exceptional line of welding positioners and welding manipulators, each crafted for precision and efficiency.
WExperience the forefront of innovation, where cutting-edge technology meets masterful craftsmanship, setting the standard for unparalleled excellence. Our facility proudly showcases six advanced production lines, meticulously designed to meet and exceed the highest industry benchmarks. We extend exceptional service to our discerning clientele across Europe, the U.S., the Middle East, and beyond, delivering unmatched quality and sophistication.
Our products stand as a beacon of quality and safety, celebrated for their remarkable reliability and unsurpassed excellence. Each product is adorned with the esteemed CE Marking, a testament to our unwavering commitment to rigorous industry standards. ISO9001 Quality Management System Certification: We embrace excellence in management, perfectly aligning with global standards for superior performance.This ensures comprehensive compliance with international standards and consistently delivers performance that exceeds expectations..
Our extensive and varied case experience empowers us to deliver finely-tuned customization, precisely meeting the unique demands of each client.
Guided by our core principle - 'Customer demand first, product quality and business reputation foremost' - we are dedicated to building enduring relationships based on trust and reliability.

Company Overview:




Product Certifications:


Warranty and After-Sales Service:

1. Experience peace of mind with a 12-month warranty that covers the entire machine, reflecting our unwavering commitment to quality and durability.
2. During this warranty period, we pledge to resolve any issues arising from manufacturing defects, ensuring a seamless and swift resolution.
3. Post-warranty, enjoy complimentary ongoing technical advisory support, safeguarding the long-term health of your machine.
4. Our expert engineers are poised to provide on-site services when needed, guaranteeing your machine's optimal performance and continued support.

Frequently Asked Questions (FAQs):

1. Q: Are you a manufacturing plant or a trading company?
   A: We are both a direct manufacturer and trading company, offering a seamless fusion of manufacturing prowess and trading capabilities.
   
   2) Q: Where is your factory located, and how can I visit?
   A: Our factory is ideally situated in the vibrant city of Wuxi,Jiangsu Province, China. Visitors can conveniently fly to Shanghai airport directly. The scenic drive from Shanghai to Wuxi takes around 2 hours..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our utmost priority. Our factory is proudly accredited with ISO certification, an SGS report, and a CE certificate, reflecting our unwavering dedication to quality control.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely, we provide precise CIF pricing in our quotes, tailored to various destination ports across different monthly shipping schedules.
   
   5) Q: Is it possible to have my logo on the product?
   A: We offer personalized logo services to enhance your brand's visibility. Please note there may be an additional fee for logo creation unless youprovide a pre-designed logo.
   
   6) Q: Can your equipment be customized to specific needs?

A: Certainly, our skilled design team excels in developing bespoke solutions tailored precisely to your specific requirements.


On-Site Operations: Immerse yourself in our expertly managed on-site operations, where precision and efficiency converge to ensure seamless execution and exceptional results.

State-of-the-Art Machining Equipment: Discover the cutting-edge technology that defines our operations. Our advanced machining equipment is the backbone of unparalleled precision and craftsmanship.



Secure Packaging: Our packaging solutions offer the pinnacle of security, meticulously designed to safeguard your products during transit and ensure they arrive in pristine condition.


Efficient Container Loading for Delivery: Experience the streamlined process of our container loading for delivery, meticulously optimized to ensure timely and efficient shipment of your products.