Descriptions of the functions
-- Elevate your operational efficiency with our Drive unit. Outfitted with a powerful motor and reducer, it ensures not only effective pipe rotation but also grants smooth movement along rails, offering a seamless operational experience.
-- Discover unwavering stability with our Idler unit, designed to complement the Drive unit perfectly, ensuring that the pipe maintains its position steadily throughout every phase of your operations.
-- Adjust effortlessly! Easily modify the rollers' distance to accommodate various pipe or tank diameters, providing exceptional flexibility across a wide range of applications.
-- Achieve unparalleled precision with our variable speed controls, empowering operators to finely tune rotation speeds, thereby attaining the utmost welding precision.
-- Your safety is our priority with integrated safety features, including overload protection and emergency stop buttons, guaranteeing ultimate peace of mind for operators.
Conventional Rotator Design Features:
It is extensively utilized in the welding, installation, and polishing of cylindrical structures, including those in the oil and gas sector, platform supports, storage tanks, tankers,pressure vessels, andwind energy applications, pipelines, boilers, shipyards, and steel structures, as well as in nuclear power and numerous other industries.
Our turning rolls revolutionize efficiency by effortlessly rotating cylindrical containers during welding and fabrication, thus significantly enhancing production quality. Built for durability, these robust conventional turning rolls perform excellently in the most challenging environments. Control is simplified with a sophisticated five-function pendant that operates a powered drive unit, equipped with a variable speed potentiometer for precise control over the rotating vessel.
Precisely adapt by adjusting the roller group's center distance using reserved bolt holes or screws, facilitating seamless adaptation to workpieces of varying diameters.
Boasting a sturdy steel-rubber combination roller, our equipment offers impressive bearing capacity and excellent driving power, complete with an inverter for stepless speed regulation, providing a wide speed range and remarkable starting torque.
Weldsuccess offers welding rotators accommodating a range of capacities (from, 1 ton to over 1000 tons) to suit a diverse array of workpiece sizes.
Product Parameters
| Model |
CR-5 |
CR-10 |
CR-20 |
CR-30 |
CR-40 |
CR-50 |
CR-60 |
CR-80 |
| Turning Capacity |
5 tons |
10 tons |
20 tons |
30 tons |
40 tons |
50 tons |
60 tons |
80 tons |
| Loading Capacity-Drive |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Loading Capacity-Idler |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Vessel size |
350-5000 mm |
350-5000mm |
350-5000mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*0.37 KW |
2*0.55 KW |
2*0.75KW |
2*1.1 KW |
2*1.1 KW |
2*1.5 KW |
2*2.2 KW |
2*3 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
| Roller size |
Φ250*140mm |
Φ300*180mm |
Φ350*180mm |
Φ350*220mm |
Φ400*220mm |
Φ400*220mm |
Φ450*300mm |
Φ500*360mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Model |
CR-100 |
CR-120 |
CR-150 |
CR-200 |
CR-300 |
CR-400 |
CR-500 |
CR-1000 |
| Turning Capacity |
100 tons |
120 tons |
150 tons |
200 tons |
300 tons |
400 tons |
500 tons |
1000 tons |
| Loading Capacity-Drive |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Loading Capacity-Idler |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Vessel size |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
1000-7000mm |
1500-8000mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*3 KW |
2*3 KW |
2*4 KW |
2*4 KW |
2*5.5 KW |
2*5.5 KW |
2*7.5 KW |
2*15 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
Steel Wheels |
| Roller size |
Φ500*400mm |
Φ500*440mm |
Φ500*600mm |
Φ600*645mm |
Φ700*300mm |
Φ700*350mm |
Φ800*400mm |
Φ900*500mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Optional |
Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
Our CR CE rollers are meticulously designed with precision-engineered, all-fabricated-steel bases and adjustable wheel carriages to accommodate vessels of various diameters while maintaining a consistent center-line. The drive motor features advanced inverter-controlled variable frequency AC technology, complete with fan cooling. Enhanced durability is achieved through dual reduction worm and wheel gearboxes, with both drive and idler wheel shafts supported by deep groove roller bearings for synchronized rotation. Lifting holes in the frames enable effortless maneuverability. Control boxes with IP55 rated enclosures employ variable frequency AC controls, all fully CE certified. Our company proudly holds ISO 9001:2015 Quality Management System certification, ensuring our products consistently meet the highest safety and quality standards in the weld automation industry.
WorkShop
As a leading Welding Rotators Manufacturer, we bring unparalleled global expertise to the table.
With over 20 years of specialized expertise in manufacturing welding rotators,as well as welding positioners and manipulators,
We operate cutting-edge 6 advanced production lines. Proudly serving discerning clients far and wide-from the bustling markets of Europe and the United States to the thriving hubs of the Middle East and beyond-we extend our unparalleled expertise and dedication globally.
Our products are distinguished by the esteemed hallmark of CE Marking: This globally recognized emblem of trust and quality is a testament to our products' adherence to stringent European standards, ensuring unparalleled safety and reliability worldwide. Crafted to meet and exceed rigorous industry benchmarks, our products promise exceptional quality and steadfast reliability, giving you absolute confidence in every purchase. ISO9001 Quality Management System Certification: Our unwavering dedication to brilliance is mirrored in our alignment with international standards, securing outstanding performance across all dimensions of our operations.Entirely devoted to surpassing international standards, we consistently deliver exceptional performance that not just meets but exceeds every expectation..
Armed with an extensive repertoire of diverse case experiences, we excel in delivering bespoke customization with precision, adeptly meeting distinctive client needs.
Our company's philosophy stands firm: "Customer demand first, product quality and business reputation first." We are resolute in nurturing enduring relationships, grounded in trust and dependability.
Company Overview: Delve into the storied legacy of Wuxi Weldsuccess Automation Equipment Co., Ltd., where visionary innovation seamlessly converges with unmatched service excellence.
Product Certifications: Our array of certifications eloquently underscores our steadfast dedication to safety, quality, and superior excellence.
Warranty and AfterSales Service: Revel in unmatched support with our all-encompassing warranty and service solutions, designed specifically for your peace of mind.
1. Indulge in complete serenity with a 12-month warranty covering the entire machine, meticulously crafted to assure quality and longevity.
2. During this warranty period, should any anomalies arise from manufacturing faults, we assume full accountability to resolve them with utmost swiftness.
3. Post-warranty, benefit from our gratis technical advisory support throughout your machine's lifespan, ensuring it operates at peak performance.
4. Our cadre of expert engineers is at your disposal for on-site services as needed, ensuring optimal performance and unwavering support every step of the way.
Frequently Asked Questions (FAQs): Uncover clarity and find resolutions to common queries about our exceptional products and services.
- Q: Are you a manufacturing plant or a trading company?
A: We are a distinguished manufacturer and trading enterprise, offering the pinnacle of quality and value.
2) Q: Where is your factory located, and how can I visit?
A: Nestled in the dynamic city of Wuxi, in Jiangsu Province, China,guests can fly directly to Shanghai airport. The scenic drive from Shanghai to Wuxi takes about 2 hours by car, offering a delightful travel experience. . 3) Q: How does your factory ensure quality control?A: Quality is our utmost priority. Our factory holds prestigious ISO certification, SGS report, and the CE certificate, embodying our steadfast commitment to unsurpassed excellence.
4) Q: Does your company offer CIF pricing?
A: Indeed, we provide transparent CIF pricing on quotes, meticulously tailored to various destination ports and diverse monthly schedules to best accommodate your needs.
5) Q: Is it possible to have my logo on the product?
A: We offer bespoke logo services, ensuring your brand stands out distinctly. There may be a marginal service fee for logo creation or, if you already have pre-designed logos, we can integrate them effortlessly.
6) Q: Can your equipment be customized to specific needs?
A: Absolutely, our adept design team excels in fashioning bespoke solutions, meticulously tailored to meet your precise specifications.On-Site Operations: Experience the flawless integration of cutting-edge solutions at our state-of-the-art facilities, where innovation is at the heart of everything we do.State-of-the-Art Machining Equipment: Dive into a realm of innovation with our cutting-edge machinery, designed to deliver unsurpassed precision and efficiency in every operation. Experience technology that not only meets but exceeds industry standards, driving your success forward.
Secure Packaging: Trust in our robust packaging solutions, meticulously designed to safeguard your investment from origin to destination. Ensure that your valuable products reach you in immaculate condition, protected by our commitment to excellence in transit security.
Efficient Container Loading for Delivery: Our dedicated loading processes are crafted to prioritize your timelines, blending speed with security for guaranteed schedule adherence. Experience the peace of mind that comes with knowing your deliveries are handled with care and precision.
Efficient Container Loading for Delivery: Our dedicated loading processes are crafted to prioritize your timelines, blending speed with security for guaranteed schedule adherence. Experience the peace of mind that comes with knowing your deliveries are handled with care and precision.
State-of-the-Art Machining Equipment: Dive into a realm of innovation with our cutting-edge machinery, designed to deliver unsurpassed precision and efficiency in every operation. Experience technology that not only meets but exceeds industry standards, driving your success forward.
Secure Packaging: Trust in our robust packaging solutions, meticulously designed to safeguard your investment from origin to destination. Ensure that your valuable products reach you in immaculate condition, protected by our commitment to excellence in transit security.
Efficient Container Loading for Delivery: Our dedicated loading processes are crafted to prioritize your timelines, blending speed with security for guaranteed schedule adherence. Experience the peace of mind that comes with knowing your deliveries are handled with care and precision.
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