Descriptions of the functions
-- Experience unmatched excellence with our Drive unit, which boasts a powerful motor and reducer. This combination not only guarantees efficient pipe rotation but also ensures a flawlessly smooth transit along rails.
-- Our Idler unit is the epitome of steadfast support, working in perfect harmony with the Drive unit to ensure the pipe maintains impeccable stability throughout all operations.
-- Effortlessly adjust! The rollers' spacing can be smoothly altered to accommodate various pipe or tank diameters, delivering unparalleled versatility across diverse operations.
-- Achieve precision with our variable speed controls, empowering operators to finely tune rotation speeds to meet the highest standards of welding accuracy.
-- Safety is of utmost importance with our comprehensive safety features, including overload protection and emergency stop buttons, providing operators with complete peace of mind.
Conventional Rotator Design Features:
It is extensively utilized for the welding, installation, and polishing of cylindrical structures within the oil and gas sector, platform supports, storage tanks, tankers,pressure vessels,wind energy sectors, pipelines, boilers, shipyards, steel structures, nuclear power, and many other fields.
Our turning rolls redefine operational efficiency by expertly rotating cylindrical containers during welding and fabrication, substantially elevating production quality. Crafted for durability, these heavy-duty conventional turning rolls excel in the toughest environments. Operation is made effortless with a powered drive unit controlled by a sophisticated five-function pendant, featuring a variable speed potentiometer for meticulous control over the rotating vessel.
Adapt with unparalleled precision by adjusting the center distance of the roller group through reserved bolt holes or screws, facilitating seamless adaptation to workpieces of various diameters.
Equipped with a robust steel-rubber combination roller, our equipment offers substantial bearing capacity and extraordinary driving power. Complete with an inverter for stepless speed regulation, it enables a broad speed range and remarkable starting torque.
Weldsuccess provides a selection of welding rotators in various capacities (from, 1 ton to over 1000 tons) to accommodate a wide range of workpiece sizes.
Product Parameters
| Model |
CR-5 |
CR-10 |
CR-20 |
CR-30 |
CR-40 |
CR-50 |
CR-60 |
CR-80 |
| Turning Capacity |
5 tons |
10 tons |
20 tons |
30 tons |
40 tons |
50 tons |
60 tons |
80 tons |
| Loading Capacity-Drive |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Loading Capacity-Idler |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Vessel size |
350-5000 mm |
350-5000mm |
350-5000mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*0.37 KW |
2*0.55 KW |
2*0.75KW |
2*1.1 KW |
2*1.1 KW |
2*1.5 KW |
2*2.2 KW |
2*3 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
| Roller size |
Φ250*140mm |
Φ300*180mm |
Φ350*180mm |
Φ350*220mm |
Φ400*220mm |
Φ400*220mm |
Φ450*300mm |
Φ500*360mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Model |
CR-100 |
CR-120 |
CR-150 |
CR-200 |
CR-300 |
CR-400 |
CR-500 |
CR-1000 |
| Turning Capacity |
100 tons |
120 tons |
150 tons |
200 tons |
300 tons |
400 tons |
500 tons |
1000 tons |
| Loading Capacity-Drive |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Loading Capacity-Idler |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Vessel size |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
1000-7000mm |
1500-8000mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*3 KW |
2*3 KW |
2*4 KW |
2*4 KW |
2*5.5 KW |
2*5.5 KW |
2*7.5 KW |
2*15 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
Steel Wheels |
| Roller size |
Φ500*400mm |
Φ500*440mm |
Φ500*600mm |
Φ600*645mm |
Φ700*300mm |
Φ700*350mm |
Φ800*400mm |
Φ900*500mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Optional |
Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
Our CR CE rollers are meticulously designed with precision-engineered all-fabricated-steel bases and adjustable wheel carriages to accommodate vessels of various diameters while maintaining a consistent center-line. The drive motor is an advanced inverter-controlled variable frequency AC type, equipped with fan cooling. Enhanced durability is achieved through dual reduction worm and wheel gearboxes, with both drive and idler wheel shafts supported by deep groove roller bearings for synchronized rotation. The design includes lifting holes on the frames for effortless maneuverability. Control boxes feature IP55-rated enclosures and employ variable frequency AC control electrical systems, all fully CE certified. Our company proudly holds ISO 9001:2015 Quality Management System certification, assuring that our products consistently meet the highest safety and quality standards in the weld automation industry.
WorkShop
We are an Industry-Leading Welding Rotators Manufacturer with unmatched global expertise
With over 20 years of specialized knowledge in manufacturing welding rotators, welding positioners, and welding manipulators,
We operate cutting-edge 6 advanced production lines Catering to discerning clients across Europe, the U.S., the Middle East, and other regions, we have established ourselves as a trusted partner, delivering excellence worldwide.
Our products proudly bear the hallmark of excellence, CE Marking: We proudly carry the CE Marking, a global symbol of trust and quality, ensuring our products meet the stringent standards set by Europe and are recognized worldwide for their excellence. Our products are backed by rigorous industry standards, providing you with exceptional quality and reliability that stands the test of time. ISO9001 Quality Management System Certification: Our commitment to excellence is unwavering, as evidenced by our ISO9001 certification. We align with international benchmarks to ensure outstanding performance in every facet of our operations.We ensure comprehensive compliance with the highest international standards. Our commitment is to consistently deliver superior performance that not only meets but exceeds expectations..
With a wealth of diverse case experience, we are adept at offering tailored customization with unparalleled precision, effectively meeting the unique requirements of each client.
Our company's ethos: "Customer demand first, product quality and business reputation first." We are dedicated to nurturing long-term relationships built on a foundation of trust and reliability.
Company Overview: Dive into the legacy of Wuxi Weldsuccess Automation Equipment Co., Ltd., where cutting-edge innovation harmoniously blends with exceptional service.
Product Certifications: Our esteemed certifications are a testament to our unwavering commitment to safety, quality, and outstanding excellence.
Warranty and AfterSales Service: Experience unparalleled support with our comprehensive warranty and after-sales service offerings, ensuring your complete satisfaction.
1. Rest easy with a comprehensive 12-month warranty for the entire machine, crafted to ensure enduring quality and reliability.
2. Should any issues arise within this period due to manufacturing defects, we take full responsibility to swiftly resolve them and restore your confidence.
3. Even beyond the warranty period, benefit from complimentary technical advisory support throughout the lifespan of your machine, ensuring it operates optimally at all times.
4. Our expert engineers are available for on-site services when necessary, guaranteeing optimal performance and unwavering support at every stage.
Frequently Asked Questions (FAQs): Gain clarity and discover answers to common inquiries regarding our exceptional products and services.
- Q: Are you a manufacturing plant or a trading company?
A: We are a dual-role entity, both a direct manufacturer and a trading company, offering the best of both worlds for unmatched value and exceptional quality.
2) Q: Where is your factory located, and how can I visit?
A: Our factory is nestled in the vibrant city of Wuxi, Jiangsu Province, China.Visitors can conveniently fly to Shanghai airport directly. Enjoy a scenic journey from Shanghai to Wuxi, a pleasant 2-hour drive by car. . 3) Q: How does your factory ensure quality control?A: Quality holds the utmost priority at our factory. We hold ISO certification, SGS report, and CE certificate, embodying our steadfast commitment to quality excellence.
4) Q: Does your company offer CIF pricing?
A: Absolutely, we provide transparent CIF pricing on quotes, tailored to diverse destination ports and varying monthly schedules to meet your unique needs.
5) Q: Is it possible to have my logo on the product?
A: We offer bespoke logo customization services, ensuring your brand stands out distinctively. There may be an additional service fee for logo creation, or if you have pre-designed logos, we seamlessly integrate them.
6) Q: Can your equipment be customized to specific needs?
A: Absolutely, our expert design team excels in crafting bespoke solutions precisely tailored to your unique specifications.On-Site Operations: Witness the flawless integration of innovative solutions at our state-of-the-art facilities, where excellence thrives.State-of-the-Art Machining Equipment: Discover the pinnacle of innovation with our state-of-the-art machining equipment, where precision meets efficiency in every operation. Experience the future of technology and elevate your productivity to new heights.
Secure Packaging: Our meticulously crafted packaging solutions are designed to safeguard your valuable investment during transit. Rest assured that your product will arrive in pristine condition, maintaining its integrity from start to finish.
Efficient Container Loading for Delivery: Our delivery process is a testament to our commitment to efficiency and security. With our expertly coordinated container loading processes, we ensure that your products are delivered on time, intact, and ready for your needs.
Efficient Container Loading for Delivery: Trust in our seamless delivery system, where every step of the container loading process is optimized for efficiency and reliability. We are dedicated to ensuring your products arrive punctually and securely.
State-of-the-Art Machining Equipment: Elevate your operational standards with our state-of-the-art machining technology. Witness unparalleled precision and efficiency in every task, setting a new benchmark for industrial excellence.
Secure Packaging: Entrust your products to our robust and secure packaging solutions. Engineered to withstand the rigors of transit, our packaging guarantees your items will reach you in flawless condition, just as you expect.
Efficient Container Loading for Delivery: Experience our dedication to timely and secure delivery with our streamlined container loading operations. Your products are our priority, ensuring they reach you safely and on schedule.
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