High-Performance Welding Rotator for Tank Welding, Custom Voltage Available

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-40
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-4000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.5kw
• Transport Package: Wooden Case
• Specification: 40Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- Our Drive unit is a powerhouse of engineering, featuring a robust motor and reducer tailored for unrivaled performance in pipe rotation and seamless rail travel. This design not only enhances operational efficiency but sets a new benchmark for excellence.
-- The Idler unit stands as the epitome of stability, providing unwavering support that perfectly complements the drive unit. Together, they ensure impeccable and reliable pipe stabilization, redefining operational standards.
-- Effortless adjustability defines the distance between the rollers, allowing accommodation of diverse pipe or tank diameters. This flexibility ensures unparalleled versatility in a multitude of operations, setting a new standard for adaptability.
--Boasting advanced variable speed controls, our equipment empowers operators with the precision to fine-tune rotation speeds. This capability ensures unmatched welding precision and quality, elevating the standard of craftsmanship.
--Our integrated safety features, including overload protection and emergency stop buttons, are a testament to our design's commitment to safety. Operators can have peace of mind, knowing safety is always paramount during operations.

Conventional Rotator Design Features:

It is widely utilized for welding, installation, and polishing of cylindrical structures within the oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power industries, pipelines, boilers, shipyards, steel structures, nuclear power, and various other demanding fields.

Our turning rolls are engineered for excellence, enabling effortless rotation of cylindrical containers during welding and fabrication. They significantly enhance production quality and operational efficiency. Built for durability, these conventional turning rolls thrive in the toughest environments. The powered drive units are managed via a sophisticated five-function pendant with a variable speed potentiometer, granting operators full control over the rotating vessel.
With ease, the center distance of the roller group can be adjusted using reserved bolt holes or screws, seamlessly adapting to different workpiece diameters and ensuring continuous operational fluidity.
Our equipment features an exceptionally durable steel-rubber combination roller, offering impressive bearing capacity and powerful driving capabilities. It is equipped with an inverter for seamless speed regulation, providing a broad speed range, high precision, and superior starting torque.

Weldsuccess offers a diverse array of welding rotators available in various capacities (ranging from, 1 tons to over 1000 tons) to accommodate a comprehensive array of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are meticulously engineered with all-fabricated-steel bases and adaptable wheel carriages, designed to suit vessels of varying diameters while maintaining a constant center-line. The drive motor is an inverter-controlled variable frequency AC type, enhanced with fan cooling for superior durability. Dual reduction worm and wheel gearboxes ensure enhanced durability, while both drive and idler wheel shafts are supported by deep groove roller bearings for synchronized rotation. The design features include lifting holes on the frames for effortless maneuverability. Control boxes are enclosed within IP55 rated enclosures, utilizing variable frequency AC control electrical systems, all backed by full CE certification. Additionally, our company proudly upholds ISO 9001:2015 Quality Management System certification, guaranteeing our products consistently meet the highest safety standards in the weld automation industry.

WorkShop

We are a Premier Welding Rotators Manufacturer with unparalleled global expertise

With over With an impressive legacy of 20 years, we proudly embody a wealth of specialized experience in the art and precision of producing top-tier welding rotators, alongside our expertly crafted welding positioners and high-precision welding manipulators.
WEmbrace the pinnacle of innovation, where cutting-edge technology propels us to the forefront, setting unparalleled standards of excellence. Our state-of-the-art facility is home to six advanced production lines, each meticulously designed to surpass the highest industry benchmarks. We proudly deliver unparalleled service to our esteemed clientele across Europe, the U.S., the Middle East, and beyond, offering unmatched quality combined with sophisticated elegance.
Our products stand as a beacon of superior quality and safety, earning renown for their unwavering reliability and excellence. Every product is distinguished by the prestigious CE Marking, a testament to our unwavering commitment to rigorous industry standards and excellence. With the ISO9001 Quality Management System Certification, we exemplify management excellence, aligning seamlessly with global standards to deliver performance that is second to none., ensuring rigorous adherence to international standards and consistently delivering exceptional performance that surpasses expectations..
Our extensive and varied case experience equips us to deliver highly customized solutions, precisely tailored to meet the unique demands of each esteemed client.
Guided by our foundational principle - 'Customer demand first, product quality and business reputation foremost' - we are devoted to cultivating enduring relationships built on trust and dependability.

Company Overview:




Product Certifications:


Warranty and After-Sales Service:

1. Revel in the assurance of a comprehensive 12-month warranty covering the entire machine, testament to our commitment to quality and enduring durability.
2. Within this warranty period, we pledge to amicably resolve any manufacturing defects, assuming full responsibility for a seamless and satisfying resolution.
3. Beyond the warranty period, benefit from ongoing complimentary technical advisory support, ensuring sustained optimal performance of your machine.
4. Our team of expert engineers stands ready to provide on-site services as necessary, ensuring your machine continues to perform at its peak, supported with ongoing assistance.

Frequently Asked Questions (FAQs):

1. Q: Are you a manufacturing plant or a trading company?
   A: We proudly operate as both a direct manufacturer and a trading company, seamlessly blending our capabilities to offer the best of both worlds.
   
   2) Q: Where is your factory located, and how can I visit?
   A: Our factory is strategically located in the bustling city of Wuxi,Jiangsu Province, China. Visit us by flying conveniently to Shanghai airport. Enjoy a scenic drive from Shanghai to Wuxi, taking approximately 2 hours by car..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our highest priority. Our factory proudly holds ISO certification, SGS report, and CE certificate, showcasing our steadfast dedication to superior quality.
   
   4) Q: Does your company offer CIF pricing?
   A: Certainly, we provide tailored CIF pricing in our quotations, accommodating various destination ports according to differing monthly schedules.
   
   5) Q: Is it possible to have my logo on the product?
   A: We offer bespoke logo services to amplify your brand's presence. Note, an additional fee may apply for logo creation unless youprovide pre-designed logos.
   
   6) Q: Can your equipment be customized to specific needs?

A: Absolutely! Our highly skilled design team shines in crafting bespoke solutions intricately tailored to meet your specific and unique requirements, ensuring unparalleled satisfaction.


On-Site Operations: Experience seamless and efficient on-site operations with our cutting-edge processes designed to maximize productivity and ensure optimal results.

State-of-the-Art Machining Equipment: Leverage the power of our state-of-the-art machining equipment, engineered to deliver precision and excellence in every project, elevating your production capabilities.



Secure Packaging: We provide meticulously secure packaging to guarantee the safe and intact arrival of your products, reflecting our unwavering commitment to quality and reliability.


Efficient Container Loading for Delivery: Enjoy peace of mind with our highly efficient container loading processes, designed for swift and secure delivery, ensuring your products reach their destination promptly and safely.