Welding Rotator for Tank Heat Exchange Positioning, 380V Voltage Option

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-200
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V,400V,450V,570 and Customizd
• Vessel Diameter: 500-8000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*4kw
• Transport Package: Wooden Case
• Specification: 200Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Explore the Unmatched Functions of Our Cutting-Edge Equipment

-- The Drive Unit: An integration of a robust motor and reducer allows for seamless pipe rotation and movement along rails, enhancing efficiency and ensuring streamlined operations.
-- The Idler Unit: Working harmoniously with the drive unit, it offers unparalleled support, ensuring stability and precision throughout the operational process.
-- Our innovative adjustable roller feature empowers operators to effortlessly adjust roller distances, accommodating pipes or tanks of various diameters with remarkable precision and ease.
-- With state-of-the-art variable speed controls, the rotation speed is finely adjustable, optimizing settings for the highest quality welding outcomes.
-- Loaded with advanced safety mechanisms like overload protection and accessible emergency stop buttons, our system guarantees unmatched safety and reliability.

Highlights of Our Conventional Rotator Design:

It is extensively utilized for specialized applications such as welding, installation, and polishing of cylindrical structures across diverse industries including oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boilers,shipyards, steel structures,and nuclear power industries, among many others.

Ingeniously crafted turning rolls simplify the rotation of cylindrical containers during welding and fabrication, significantly enhancing production quality and efficiency. Our conventional turning rolls are built to endure the most rigorous environments, providing unmatched control through a five-function pendant and a variable speed potentiometer, granting operators total mastery over rotation.
Effortlessly adjust roller group center distances using reserved bolt holes or screws, seamlessly accommodating varying workpiece diameters.
Boasting a steel-rubber composite roller, it offers exceptional bearing capacity and driving force. Equipped with inverter stepless speed regulation, it covers a vast speed range, delivering precision and high starting torque.

At Weldsuccess, we proudly offer an extensive range of welding rotators with diverse capacity options, including 1 ton up to over 1000 tons, expertly accommodating a variety of workpiece sizes.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers are built on a robust all-steel base construction, with intricately adjustable wheel carriages to maintain a constant center-line across varying vessel diameters. The drive motor features an inverter-controlled variable frequency AC type with fan cooling to ensure peak performance. Enhanced durability is achieved through dual reduction worm and wheel gearboxes for extended overhaul intervals. Deep groove type roller bearings on both drive and idler wheel shafts ensure synchronized rotation. Drive and idler rolls are designed with lifting holes for easy maneuverability. Control boxes are IP55 rated, equipped with variable frequency AC control systems, and fully CE certified. Our ISO 9001:2015 Quality Management System certification underscores our commitment to establishing safe working loads in the weld automation industry.

WorkShop Excellence

As a leading Professional Welding Rotators Manufacturer, we offer unparalleled global expertise.

We pride ourselves on over 20 years of dedicated experience in crafting superior welding rotators,welding positioners, and welding manipulators for various applications.
With a robust operation comprising 6 state-of-the-art production lines, we proudly serve clients across Europe, the U.S., the Middle East, and beyond.
Our products bear the distinguished CE Marking certification, underscoring our commitment to quality and excellence. Our company proudly upholds the distinguished ISO9001 Quality Management System, a testament to our commitment to excellence and precision.This ensures our unwavering adherence to international standards, guaranteeing performance that consistently surpasses expectations..
Our extensive experience with various cases empowers us to offer bespoke customization solutions.
At the heart of Wuxi Weldsuccess Automation Equipment Co., Ltd. lies our core philosophy: 'Customer demand first, product quality and business reputation first.' We are dedicated to nurturing long-term partnerships with our clients.

Company Overview




Product Certifications

Warranty and After-Sales Service

1. We offer an extensive 12-month warranty period, ensuring the highest quality for the entire machine.
2. Should any issues arise due to inherent machine defects within this period, we take full responsibility for rectification.
3. Beyond the warranty, we provide complimentary technical advisory support throughout the machine's entire lifespan.
4. If necessary, we offer on-site engineering service to address any concerns directly at your premises.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or trading company?
   A: We are both a direct manufacturer and a trading company, offering the best of both worlds.
   
   2) Q: Where is your factory located? How can I visit?
   A: Our state-of-the-art factory is situated in Wuxi city,Jiangsu Province, China. You can conveniently fly to Shanghai airport directly. The scenic drive from Shanghai to Wuxi spans approximately 2 hours by car.
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our topmost priority. Our factory is honored to have obtained ISO approval, SGS report, and CE certification.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely. Our quotes transparently reflect CIF prices, tailored to your destination port and subject to monthly variations.
   
   5) Q: Is it possible to feature my logo on the product?
   A: We proudly offer customized logo services. Please note additional fees may apply for logo modeling unlessyou are able to provide the necessary design files.
   
   6) Q: Can your equipment be customized to meet specific needs?

A: Indeed, our expert design team is adept at tailoring equipment to meet your unique requirements.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Loading of Containers for Prompt Delivery