Conventional Rotator Design Features:
It is a versatile solution, widely utilized for the welding, installation, and polishing of cylinders across diverse sectors such as oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipeline, boiler, shipyard, steel structure, nuclear power, and a multitude of other industries.
Turning rolls revolutionize the rotation of cylindrical containers during welding and fabrication, significantly enhancing production quality and efficiency. Our heavy-duty, resilient conventional turning rolls are meticulously designed to withstand the most demanding and relentless workload environments. The powered drive units come equipped with a five-function pendant and variable speed potentiometer, delivering unmatched operator control over the rotating vessel.
Effortlessly adapt to changing workpiece diameters by using reserved bolt holes or screws to adjust the roller group's center distance.
Featuring a robust steel-rubber combination roller, our system boasts an impressive large bearing capacity and strong driving capability. Equipped with an inverter for stepless speed regulation, it offers a vast speed range, high precision, and substantial starting torque.
Welsuccess proudly supplies welding rotators in a comprehensive range of capacities, such as 1 tons to over 1000 tons, catering to various workpiece sizes with utmost precision.
Product Parameters
| Model |
CR-5 |
CR-10 |
CR-20 |
CR-30 |
CR-40 |
CR-50 |
CR-60 |
CR-80 |
| Turning Capacity |
5 tons |
10 tons |
20 tons |
30 tons |
40 tons |
50 tons |
60 tons |
80 tons |
| Loading Capacity-Drive |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Loading Capacity-Idler |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Vessel size |
350-5000 mm |
350-5000mm |
350-5000mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*0.37 KW |
2*0.55 KW |
2*0.75KW |
2*1.1 KW |
2*1.1 KW |
2*1.5 KW |
2*2.2 KW |
2*3 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
| Roller size |
Φ250*140mm |
Φ300*180mm |
Φ350*180mm |
Φ350*220mm |
Φ400*220mm |
Φ400*220mm |
Φ450*300mm |
Φ500*360mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Model |
CR-100 |
CR-120 |
CR-150 |
CR-200 |
CR-300 |
CR-400 |
CR-500 |
CR-1000 |
| Turning Capacity |
100 tons |
120 tons |
150 tons |
200 tons |
300 tons |
400 tons |
500 tons |
1000 tons |
| Loading Capacity-Drive |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Loading Capacity-Idler |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Vessel size |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
1000-7000mm |
1500-8000mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*3 KW |
2*3 KW |
2*4 KW |
2*4 KW |
2*5.5 KW |
2*5.5 KW |
2*7.5 KW |
2*15 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
Steel Wheels |
| Roller size |
Φ500*400mm |
Φ500*440mm |
Φ500*600mm |
Φ600*645mm |
Φ700*300mm |
Φ700*350mm |
Φ800*400mm |
Φ900*500mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Optional |
Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
CR CE rollers are engineered with all-fabricated-steel base construction and adjustable wheel carriages to accommodate vessels of varying diameters around a constant center-line. Featuring an inverter-controlled variable frequency AC motor with fan cooling, this system ensures enhanced durability and extended maintenance intervals. Drive and idler wheel shafts are housed in deep groove roller bearings, providing synchronized rotation. Both drive and idler rolls incorporate lifting holes for easy maneuverability. Control boxes are equipped with IP55 rated enclosures, utilizing variable frequency AC control systems with full CE certification. Furthermore, our ISO 9001:2015 Quality Management System certification ensures all products meet stringent safety standards, establishing them as reliable solutions in the weld automation industry.
WorkShop
Professional Welding Rotators Manufacturer with Unmatched Global Expertise
We bring over 20 years of specialized expertise in manufacturing top-notch welding rotators,welding positioners, and welding manipulators, offering unparalleled solutions.
We operate 6 state-of-the-art production lines, serving an extensive range of clients across Europe, the U.S., the Middle East, and beyond.
Our product line proudly carries the distinguished CE Marking certification, guaranteeing highest quality and reliability. ISO9001 Quality Management System: Ensuring that every facet of our operations aligns with international standards, guaranteeing superior performance and unwavering reliability in our offerings., ensuring compliance with international standards and superior performance, providing our clients with products they can trust..
Rich case experience, supporting customization: Our wealth of experience in diverse applications allows us to offer tailored solutions that meet specific customer needs with precision.
Our company ethos revolves around a steadfast commitment to 'Customer demand first, product quality and business reputation first.' With a focus on establishing long-term customer relationships, we place paramount importance on customer satisfaction. This philosophy nurtures enduring partnerships, built on a foundation of trust, superior quality, and unwavering reliability.
Company View: At Wuxi Weldsuccess Automation Equipment Co., Ltd., we are fervently dedicated to innovation and excellence. Our relentless pursuit to surpass expectations empowers us to deliver unparalleled value to our esteemed clients, reinforcing our commitment to industry leadership.
Product Certificate: This certification exemplifies our resolute commitment to maintaining the highest standards of quality, safety, and compliance with industry benchmarks. Our products consistently meet these rigorous standards, affirming our dedication to excellence.
Warranty and After sale service: We provide an all-encompassing package meticulously crafted to ensure peace of mind and continuous support. Our customers can remain confident and satisfied, knowing that we are always there to assist and support them.
1. Our comprehensive 12-month guarantee period for the entire machine ensures that our customers can enjoy complete satisfaction and a seamless, worry-free operation experience.
2. Should any issue surface during this guarantee period due to a machine flaw, we take full accountability. We are committed to resolving it fully, offering our customers absolute peace of mind.
3. Extending beyond the guarantee period, we offer free technical advisory support for the entire lifespan of the machine. This ensures optimal performance and reliability at all times.
4. Our team of expert engineers is prepared to provide on-site service whenever necessary. We deliver professional and prompt assistance to guarantee seamless operation and client satisfaction.
FAQ:
- Q: Are you a factory or trading company?
A: We are a dual-faceted entity, combining the expertise of a direct manufacturer with the strategic insights of a trading company. This synergy enables us to offer a unique blend of production proficiency and market acumen.
2) Q: Where is your factory located? How can I visit there?
A: Our factory is strategically positioned in Wuxi city,Jiangsu Province, China. Visitors can fly directly to Shanghai airport. The journey by car from Shanghai to Wuxi is an approximate 2-hour drive, ensuring a convenient and straightforward visit..
3) Q: How does your factory do regarding quality control?
A: Quality is of utmost importance to us. Our factory proudly holds ISO approval, SGS report, and CE certificate, underscoring our unwavering commitment to excellence and stringent quality control.
4) Q: Does your company accept CIF price?
A: Yes, we transparently include CIF pricing in our quotes, tailored to various destination ports and fluctuating monthly conditions, ensuring both transparency and adaptability.
5) Q: I would like to ask you if it's possible to have my logo on the product.
A: We enthusiastically support logo customization services. There might be a nominal service fee for logo modeling unless youcan provide.
6) Q: Can your equipment be customized?
A: Absolutely, our elite design team excels in crafting customized solutions to meet specific customer requirements, thereby ensuring complete satisfaction and tailored excellence.
Working at site: Featuring our products' robust capabilities and adaptability, our equipment proves its reliability and performance in real-world environments, showcasing unparalleled excellence.
Machining Equipments: Our state-of-the-art machinery is the cornerstone of precision, efficiency, and superior quality in every product we manufacture, reinforcing our reputation for excellence.
Package: Our meticulously designed and secure packaging ensures the safe transit and delivery of our products, preserving their integrity from our factory to your doorstep.
Loading Containers For Delivery: Our expertly coordinated logistics ensure timely delivery and smooth handling, underscoring our unwavering commitment to complete customer satisfaction.
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