Heavy-Duty Welding Rotator for Large Vessel Diameters - 380V/400V

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-200
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V , 400V, Customized etc
• Vessel Diameter: 800-10000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*3kw
• Transport Package: Wooden Case
• Specification: 200Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Distinguished Features of Conventional Rotator Design:

It is extensively utilized in the welding, installation, and polishing processes of cylinders across the oil and gas sector, platform supports, storage tanks, tankers,pressure vessels,wind power projects, pipelines, boilers, shipyards, and steel structures, as well as nuclear power and an array of other industries.

Turning rolls provide an unparalleled solution for the seamless rotation of cylindrical containers during welding and fabrication, ensuring superior quality and impressive production efficiency. Our heavy-duty, robustly constructed conventional turning rolls are meticulously engineered to endure the most demanding, wear-intensive, and relentless workload settings. The powered drive units are governed by an intuitive five-function pendant, equipped with a variable speed potentiometer, offering operators comprehensive, effortless control over the rotating vessel.
Strategically utilize the bolt holes or screws to precisely adjust the center distance of the roller group, enabling effortless adaptation to changes in workpiece diameter.
Crafted with a steel-rubber roller amalgamation, these rollers are designed with a high load-bearing capacity and substantial driving power. Equipped with an inverter for stepless speed regulation, they offer a broad speed range, exceptional precision, and substantial starting torque.

Weldsuccess proudly offers a diverse array of welding rotators across various capacities (for instance, as small as 1 ton and extending to over 1000 tons) to accommodate workpieces of all sizes.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

The CR CE rollers feature a meticulously engineered all-steel fabricated base and wheel carriages, robustly positioned to accommodate vessels of varying diameters around a consistent centre-line. Driven by a cutting-edge inverter-controlled variable frequency AC motor with fan cooling, they employ dual reduction worm and wheel gearboxes for heightened durability and extended service intervals. Both the drive and idler wheel shafts are housed in deep groove roller bearings for synchronized rotation. Additionally, the drive roll and idler roll are designed with lifting holes on their frames for effortless maneuverability. The control boxes are housed within IP55 rated enclosures, utilizing variable frequency AC control electrical systems with full CE certification. Our commitment to quality is further validated by ISO 9001:2015 Quality Management System certification, ensuring our products set the standard for safe working loads in the weld automation industry.

State-of-the-Art WorkShop

Leading Manufacturer of Professional Welding Rotators with International Expertise

We bring over 20 years of unparalleled expertise in the domain of welding rotators,welding positioners, and welding manipulators.
We operate six cutting-edge production lines and proudly serve an extensive clientele across Europe, the U.S., the Middle East, and beyond.
Our distinguished products are certified with CE Marking and Our commitment to excellence is validated by our adherence to the ISO9001 Quality Management System.This ensures we meet stringent international standards, delivering unmatched performance in every product..
Harnessing our unparalleled expertise across a multitude of scenarios, we proudly deliver robust, bespoke solutions meticulously crafted to address your unique requirements.
Our company philosophy is as straightforward as it is impactful: "Customer demand first, product quality and business reputation first." We are wholeheartedly committed to cultivating enduring partnerships with our esteemed clientele.

Company Vision




Product Certification

Warranty and After-Sales SupportOur unwavering dedication to customer satisfaction is at the heart of everything we do.

1. We offer a comprehensive 12-month warranty, ensuring the highest quality benchmarks for the entire machine.
2. Within this warranty period, should any issues arise due to inherent machine defects, we assume full responsibility to resolve them swiftly.
3. Beyond the warranty, we provide complimentary technical advisory support throughout the machine's lifespan to maintain peak performance.
4. In situations requiring it, we also extend on-site engineer services for direct assistance at your location.

Frequently Asked Questions:

1. Q: Are you a factory or a trading company?
   A: We proudly operate as both a direct manufacturer and a trading company, offering you the dual advantages of both sectors.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our state-of-the-art factory is strategically located in the thriving city of Wuxi city,Jiangsu Province, China. You can seamlessly fly to Shanghai airport directly. The picturesque drive from Shanghai to Wuxi is approximately a 2-hour journey by car.
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our paramount concern. Our factory proudly holds ISO approval, along with SGS and CE certifications for superior quality assurance.
   
   4) Q: Does your company offer CIF pricing?
   A: Certainly, we offer CIF prices clearly outlined in our quotes, adaptable for different destination ports and fluctuating monthly conditions.
   
   5) Q: Is it possible to have my logo featured on the product?
   A: We fully accommodate customized logo services. Note, an additional service fee applies for logo modeling unless youprovide it yourself.
   
   6) Q: Can your equipment be tailored to specific requirements?

A: Absolutely! Our expert design team excels in crafting tailored solutions perfectly aligned with your unique specifications.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Container Loading for Timely Delivery