Heavy Duty Rotator for Pressure Vessel Welding - 500-5000mm, 400V Voltage

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-60
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-5000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*2kw
• Transport Package: Wooden Case
• Specification: 60Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Function Descriptions

-- The drive unit is meticulously integrated with a potent motor and precision reducer, ensuring effortless pipe rotation and seamless rail travel with maximum efficiency.
-- Our idler unit, crafted with precision, provides essential support, working harmoniously with the drive unit to maintain pipe integrity flawlessly.
-- At its core lies exceptional engineering, a testament to our dedication to precision and care in design. Effortlessly adjust the distance between rollers to accommodate various pipe or tank diameters with unparalleled precision and ease.
-- Featuring variable speed controls, this equipment allows operators to fine-tune rotation speeds meticulously, ensuring peak performance for welding applications.
-- Incorporating advanced safety features like overload protection and accessible emergency stop buttons ensures secure and reliable operations at all times.


Distinguishing Features of Our Conventional Rotator Design:

It is widely employed in the welding, installation, and polishing of cylindrical structures across oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power, and pipelines, boiler, shipyard, boiler, steel structures,nuclear power, and a multitude of other dynamic industries.

Our turning rolls are designed to simplify the rotation of cylindrical containers during welding and fabrication processes, dramatically enhancing both production efficiency and quality. Crafted for resilience, our heavy-duty conventional turning rolls promise reliability and endurance. Featuring a five-function pendant with a variable speed potentiometer, they allow operators full control over the rotating vessel.
Flexible adjustment of center distance for roller groups using reserved bolt holes or screws, enabling effortless adaptation to various workpiece diameters.
Featuring a robust steel-rubber composite roller with substantial bearing and driving capacities, our inverter-controlled stepless speed regulation offers a wide and precise speed range with excellent starting torque.

Weldsuccess presents an extensive range of welding rotators designed to cater to varying capacities, from a modest 1 ton to an impressive 1000 tons, skillfully accommodating a broad spectrum of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers feature an all-fabricated-steel base, with wheel carriages that adjust to fit a diverse range of vessel diameters while maintaining a consistent centerline. An inverter-controlled variable-frequency AC drive motor, enhanced with fan cooling and dual-reduction worm gearboxes, ensures increased durability and extended maintenance intervals. Drive and idler wheel shafts operate within deep groove type roller bearings, guaranteeing synchronized rotation. Both rolls are equipped with lifting holes for easy mobility. Control boxes feature IP55 rated enclosures with variable frequency AC control systems, fully CE certified. Our ISO 9001:2015 Quality Management System certification underscores our unwavering commitment to delivering safe working loads in weld automation.

Workshop

Celebrated as a Leading Manufacturer of Professional Welding Rotators with Global Mastery

With more than two decades of expertise in the production of welding rotators, and also in welding positioners and welding manipulators.
We operate six state-of-the-art production lines, Wuxi Weldsuccess Automation Equipment Co., Ltd., a renowned name in the realm of automation, proudly extends its expertise to discerning clients across Europe, the U.S., the Middle East, and various other global markets.
Our premier products shine with unparalleled distinction, epitomized by features such as the prestigious CE Marking among others. ISO9001 Quality Management System Certification,ensuring steadfast adherence to the most esteemed international standards. This commitment results in delivering performance that not only meets but consistently surpasses customer expectations..
With an extensive repertoire of case experience, we excel in delivering robust customization solutions precisely aligned to satisfy and exceed your specific requirements and aspirations.
Central to our ethos is a steadfast devotion to the guiding principle: "Customer demand first, product quality and business reputation paramount." Our vision is to cultivate and sustain lasting, mutually rewarding customer relationships that endure the test of time.

Company Vision and Values




Product Certification and Assurance


Comprehensive Warranty and After-sales Service Excellence

1. We take pride in offering an extensive 12-month warranty, promising optimal reliability and impeccable quality of the entire machine throughout its operational lifespan.
2. Should any issue arise during this period due to inherent machine defects, we commit to a swift and efficient resolution, ensuring your peace of mind.
3. Beyond the warranty period, we generously extend complimentary technical advisory support, ensuring seamless operation and exceptional performance over the machine's complete lifespan.
4. Onsite engineering services are readily available, providing essential support directly at your premises whenever necessary, ensuring timely and effective assistance.

Frequently Asked Questions:

1. Q: Are you a factory or a trading company?
   A: We uniquely combine the roles of direct manufacturer and trading company, offering our esteemed clients the best of both domains.
   
   2) Q: Where is your factory located? How can I visit it?
   A: Our cutting-edge factory is strategically situated in Wuxi City,Jiangsu Province, China. You can conveniently travel to Shanghai Airport directly. The scenic journey from Shanghai to Wuxi takes approximately 2 hours by car,allowing you to experience the beautiful landscape along the way.
   
   3) Q: How does your factory manage quality control?
   A: Quality is our highest priority. Our factory boasts ISO approval, SGS reports, and CE certification, providing you with assurance of our premier quality standards.
   
   4) Q: Does your company offer CIF pricing?
   A: Certainly, we do. Our comprehensive quotes clearly detail CIF pricing, thoughtfully tailored to the specific destination port, with flexibility to adjust according to varying months.
   
   5) Q: Is it possible to have my logo on the product?
   A: We fully support personalized logo services. While an extra service fee may apply for logo modeling, we are equipped to facilitate this efficiently if youprovide the necessary materials and specifications.
   
   6) Q: Can your equipment be customized?

A: Absolutely. Our expert design team excels in crafting bespoke solutions, meticulously tailored to meet your individual requirements and specifications.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Loading of Containers for Delivery, ensuring your product arrives in perfect condition.