Professional Welding Rotator for Pipe Welding - 380V, 500-3500mm Range

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-20
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 20Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Unleash the potential and ensure uninterrupted productivity with our cutting-edge features designed to redefine efficiency.

-- The Drive unit is equipped with a powerful motor and reducer, expertly facilitating the rotation of pipes and ensuring their smooth transit along the rails.
-- The Idler unit operates in perfect synergy, offering unwavering support alongside the drive unit to maintain impeccable stability.
-- Adaptability at its best: Effortlessly adjust the roller distance to accommodate various pipe or tank diameters, guaranteeing precision in every operation.
-- Experience superior control with our variable speed features, enabling operators to fine-tune rotation speeds for optimal welding performance.
-- With safety as a priority, our systems incorporate features such as overload protection and conveniently located emergency stop buttons.

Signature Features of Our Conventional Rotator Design:

It is widely employed in the skilled processes of welding, installation, and polishing of cylindrical objects within oil and gas industries, platform supports, storage tanks, and tankers,pressure vessels,wind power generation, pipeline construction, boiler manufacturing, shipbuilding, steel structures, nuclear power, and a multitude of other sectors.

Our turning rolls streamline the rotation of cylindrical containers during welding and fabrication, enhancing both quality and production efficiency. Engineered to endure the toughest working conditions, our conventional turning rolls are built for longevity. Our powered drive units, controlled via an advanced five-function pendant, include a variable speed potentiometer offering operators complete control over vessel rotation.
Easily adjust with reserved bolt holes or screws to modify the center distance of the roller group, adapting effortlessly to varying workpiece diameters.
Our steel-rubber roller combination delivers exceptional load capacity and robust driving power. With an inverter for seamless speed regulation, enjoy an expansive speed range, high precision, and strong starting torque.

At Weldsuccess, we offer a diverse spectrum of welding rotators, boasting capabilities from 1 tons up to beyond 1000 tons, accommodating a wide array of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers feature a fully fabricated steel base construction with adaptable wheel carriages, accommodating vessels of varying diameters around a fixed center-line. Driven by an inverter-controlled, variable frequency AC motor with fan cooling, the system employs dual reduction worm and wheel gearboxes for enhanced durability and extended service life. Both drive and idler wheel shafts are fitted with deep-groove roller bearings for synchronized rotation. Lifting holes on frames allow for easy maneuverability, while IP55-rated control boxes with variable frequency AC systems and full CE certification ensure operational excellence. Certified by ISO 9001:2015, we adhere to stringent standards to guarantee safe working loads in the weld automation industry.

WorkShop

 

Your Premier Partner for Welding Rotators with a Global Reach

Supported by over two decades of expertise in manufacturing welding rotators,welding positioners, and welding manipulators.
With operations extending across six advanced production lines, At Wuxi Weldsuccess Automation Equipment Co., Ltd., our expertise extends beyond borders, as we proudly serve clients throughout Europe, the U.S., the Middle East, and far beyond.
Our esteemed products carry the esteemed CE Marking and are crafted in adherence to the rigorous ISO9001 Quality Management System standards,ensuring unwavering compliance with international benchmarks and consistently delivering unparalleled performance that instills confidence..
Leveraging a rich tapestry of experience across varied applications, we take pride in providing bespoke customization solutions tailored specifically to your needs.
Our company's steadfast guiding principle is: 'Customer demand first, product quality and business reputation first.' We are profoundly dedicated to forging enduring customer relationships, grounded in trust and excellence.

Company Overview




Product Certifications


Warranty and After-Sale Service

1. We stand by the quality of our products with a robust 12-month warranty covering the entire machine, providing peace of mind and assurance.
2. Should any issues arise from inherent machine defects during this period, rest assured they will be completely our responsibility to resolve.
3. Even after the warranty period, we are committed to offering free technical advisory support throughout the entire lifespan of your machine.
4. If ever the need arises, our skilled engineers are ready and available for on-site service at your location.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or a trading company?
   A: We operate as a direct manufacturer while also functioning as a trading company, offering you the best of both worlds.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our state-of-the-art factory is located in the picturesque Wuxi city,Jiangsu Province, China. For your convenience, you can fly directly into Shanghai airport. From there, it takes just about 2 hours by car to reach our factory in Wuxi..
   
   3) Q: How does your factory ensure quality control?
   A: Quality assurance is our utmost priority. Our factory not only meets but exceeds standards, having earned ISO approval, an SGS report, and the prestigious CE certificate, underscoring our unwavering commitment to excellence.
   
   4) Q: Does your company offer CIF pricing?
   A: Certainly. We offer flexible CIF pricing, meticulously tailored to different destination ports and accommodating varying monthly conditions, transparently detailed in our quotations.
   
   5) Q: Is it possible to have my logo on the product?
   A: Absolutely, we provide custom logo services to proudly display your brand on our products. Please note that additional fees may apply for logo design services, unless you supply your own design..
   
   6) Q: Can your equipment be customized?

A: Yes, indeed. Our innovative design team is fully equipped to deliver custom solutions crafted to meet your precise specifications and requirements.


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