Welding Rotator for Pipe Welding with Custom Voltage Options Available

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-30
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 30Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions: Dive into the extraordinary realm of cutting-edge technology with our 30T Pipe Welding Rotator designed for Large Vessels, offering the pioneering Custom Voltage Selection. Discover the innovation that sets our equipment apart, ensuring unmatched efficiency and performance in your welding operations.

-- The Drive Unit: With a powerful motor and reducer, this unit is meticulously engineered for seamless pipe rotation. Enjoy effortless and precision-guided transportation of pipes along rails, bringing unmatched efficiency to your operations.
-- The Idler Unit: This component provides unwavering support, working in perfect synergy with the drive unit to deliver consistent and dependable pipe handling, ensuring your projects proceed without a hitch.
-- Adjustable Roller Distance: Effortlessly adaptable to a wide range of pipe or tank diameters, this feature offers unparalleled versatility, making it an invaluable asset in any setting.
-- Variable Speed Controls: Customize the rotation speed to meet your precise welding requirements, ensuring every task is executed with precision and superior results.
-- Safety Mechanisms: Equipped with essential features like overload protection and emergency stop buttons, our welding rotator prioritizes a secure and safe operational environment.

Conventional Rotator Design Features: These superior engineering attributes elevate the performance and reliability of our rotators, making them indispensable in the most demanding industrial environments.

It is widely used for welding, installation, and polishing of cylinders across the oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power projects, pipelines, boilers,shipyards, steel structures,nuclear power, and a multitude of other industries.

Turning Rolls: These robust, heavy-duty tools simplify the rotation of cylindrical containers during welding and fabrication. Our turning rolls stand resilient even in harsh environments, featuring a sophisticated five-function pendant for controlling powered drive units with a variable speed potentiometer, offering total operator control and ensuring superior quality and efficiency.
Easy Adjustment: Seamlessly adapt to various workpiece diameters by using reserved bolt holes or screws to modify the roller group's center distance, ensuring unparalleled versatility and efficiency.
Steel-Rubber Combination Rollers: Featuring a high bearing capacity and powerful driving force, these rollers boast inverter stepless speed regulation, providing a wide speed range, high precision, and substantial starting torque to accommodate your most demanding tasks.

Weldsuccess supplies welding rotators in a variety of capacities, ranging from 1 ton to over 1000tons, accommodating a diverse array of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE Rollers: Expertly crafted with an all-fabricated-steel base construction, these rollers include adjustable wheel carriages to handle vessels of varying diameters while maintaining a constant center-line. A drive motor, featuring inverter-controlled variable frequency AC with fan cooling, ensures exceptional performance. Durability is further enhanced with dual reduction worm and wheel gearboxes, and synchronized rotation is achieved via deep groove roller bearings encasing drive and idler wheel shafts. Both drive and idler rolls have lifting holes for easy maneuverability. Control boxes, rated IP55, leverage advanced variable frequency AC control systems and are entirely CE certified. Our ISO 9001:2015 Quality Management System certification underscores our commitment to delivering products that meet the highest safety and operational standards in the weld automation industry.

WorkShop

 

Professional Welding Rotators Manufacturer with Global Expertise: At the forefront of innovation, we set the industry benchmarks with our comprehensive knowledge and vast expertise.

We have over 20 years of proficient experience in producing welding rotators, welding positioners, and welding manipulators.
Wexperience seamless and efficient operation, ensuring top-tier performance every time. six cutting-edge, state-of-the-art production lines that embody innovation and precision. We are proud to serve a prestigious clientele across Europe, the United States, the Middle East, and far beyond, delivering excellence worldwide.
Our products are distinguished by their impressive features, ensuring top-notch performance. CE Marking, and have been rigorously certified by the ISO9001 Quality Management System, assuring our customers of unrivaled quality and reliability.Our products are meticulously designed to adhere to the highest international standards, offering unsurpassed performance and dependable reliability.
We possess a wealth of extensive case experience and offer a variety of comprehensive customization options to perfectly match our client's unique needs.
At Wuxi Weldsuccess Automation Equipment Co., Ltd., we are guided by the principle of 'Customer demand first, product quality and business reputation first.' We place a strong emphasis on nurturing enduring customer relationships through unparalleled service and commitment.

Company Overview




Product Certification


Comprehensive Warranty and After-Sale Service

1. We proudly offer a comprehensive 12-month warranty on the entire machine, providing peace of mind with its exceptional quality and reliability.
2. In the unlikely event of an issue within this period arising from a machine defect, we pledge to take full responsibility.
3. Even beyond the warranty period, we are committed to offering complimentary technical advisory support for the entire lifespan of the machine.
4. Should the need arise, our skilled onsite engineer services are available to ensure the machine's optimal performance.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or trading company?
   A: We are a respected direct manufacturer with the added benefit of being a trading company, offering you the best of both worlds.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our state-of-the-art facility is strategically located in Wuxi, a city of industrial excellence,Jiangsu Province, China. For your convenience, you can fly directly to Shanghai airport, and from there, it takes a scenic 2-hour drive to reach Wuxi.
   
   3) Q: How does your factory manage quality control?
   A: Quality is at the heart of everything we do. Our factory proudly holds ISO approval, SGS report, and CE certification, underscoring our unwavering commitment to excellence and superior standards.
   
   4) Q: Does your company accept CIF pricing?
   A: Absolutely, we offer transparent CIF pricing on quotes, tailored to different destination ports and adjusted for monthly market variations.
   
   5) Q: Can I have my logo on the product?
   A: We are delighted to offer customized logo services to help you promote your brand. Please note that there may be an additional fee for logo modeling unless youprovide the necessary design files.
   
   6) Q: Can your equipment be customized?

A: Absolutely, our leading-edge design team is fully equipped to craft bespoke solutions that cater precisely to your specific requirements.


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