Heavy-Duty Screw Type Welding Rotator for 500-3500mm Vessels, 380V

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CRS-20
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 20Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- Our innovative Drive unit, equipped with a powerful motor and reducer, ensures seamless pipe rotation and facilitates smooth pipe travel on rails, enhancing operational efficiency.
-- The Idler unit harmoniously supports the pipe, working in tandem with the drive unit to ensure stability and precision.
-- Adjust the rollers' distance effortlessly with a hand screw, allowing for versatile accommodation of varying pipe or tank diameters.
-- Experience the ultimate control with variable speed settings, enabling operators to fine-tune rotation speed for superior welding performance.
-- Safety is paramount with our integrated mechanisms, including overload protection and emergency stop buttons, ensuring a secure work environment.

Conventional Rotator Design Features:

It is widely utilized for exceptional welding, installation, and polishing of cylinders across diverse industries such as oil and gas, platform supports, storage tanks, tankers, pressure vessels,wind power, pipelines, boilers,shipyards, steel structures, nuclear power, and various other sectors.

Our turning rolls simplify the rotation of cylindrical containers during welding and fabrication, ensuring superior quality and efficiency. Built to withstand the toughest environments, our heavy-duty conventional turning rolls promise durability and performance. The powered drive units are expertly controlled by a five-function pendant, complemented by a variable speed potentiometer, granting operators complete command over the vessel's rotation.

Adjusting wheels is more intuitive and user-friendly than the traditional bolt type.

Our handwheel design allows direct wheel distance adjustments effortlessly, as demonstrated in the video.
 

Welsuccess offers a diverse range of welding rotators, with capacities from 1 ton to over 1000 tons, accommodating workpieces of different sizes.


Product Parameters

Model	CRS-5	CRS-10	CRS-20	CRS-30	CRS-40	CRS-50	CRS-60	CRS-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Hand adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

Model	CRS-100	CRS-120	CRS-150	CRS-200	CRS-300		CRS-400	CRS-500	CRS-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Hand adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

Workpiece Process

Company View

A Premier Welding Rotators Manufacturer with Global Expertise

With over 20 years of unmatched expertise in the production of welding rotators,welding positioners, and welding manipulators,
We operate 6 state-of-the-art production lines, serving clients across Europe, the U.S., the Middle East, and beyond.
Our offerings boast CE Marking and ISO9001 Quality Management Systemcertifications, ensuring products meet international standards with exceptional performance.
Extensive case experience and tailored customization options set us apart.
Our philosophy: "Customer demand first, product quality and business reputation first." We prioritize cultivating long-term customer relationships.



Product Certification Details


Comprehensive Warranty and After-Sale Service

1. A generous 12-month warranty period covers the entire machine's quality, ensuring peace of mind.
2. At any point during the warranty period, should any issues arise directly due to machine defects, we are fully committed to taking complete responsibility and will ensure resolution promptly.
3. Beyond the warranty period, we proudly offer complimentary technical advisory support throughout the entire lifespan of the machine, ensuring peace of mind and seamless operation for our valued clients.
4. For essential situations, we also provide the option of having our skilled engineers available for on-site service at your location, ensuring expert assistance whenever necessary.

FAQ:

1. Q: Are you a factory or trading company?
   A: We are a direct manufacturer and trading company, offering unparalleled expertise and service quality in our industry.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our state-of-the-art factory is located in Wuxi city,Jiangsu Province, China. For your convenience, you can fly to Shanghai airport directly. The journey from Shanghai to Wuxi by car takes approximately 2 hours..
   
   3) Q: How does your factory handle quality control?
   A: Quality is our top priority. Our factory has proudly received ISO approval, SGS report, and CE certification, ensuring premium standards are consistently met.
   
   4) Q: Does your company accept CIF pricing?
   A: Yes, we provide CIF pricing clearly on the quotation, customized according to the specific destination port and varying monthly.
   
   5) Q: Is it possible to have my logo on the product?
   A: We offer exceptional support for customized logo services, though there may be an additional service fee for logo creation unless you provide.
   
   6) Q: Can your equipment be customized?

A: Absolutely, our expert design team is capable of crafting customized solutions tailored perfectly to meet your specifications and requirements.


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