40 Tons Heavy Duty Automatic Rotator for Tank Welding - 450V Available

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-40
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-4000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.5kw
• Transport Package: Wooden Case
• Specification: 40Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- Our Drive unit is equipped with a powerful motor and precision-engineered reducer, crafted for exceptional performance in pipe rotation and seamless travel on rails, elevating operational efficiency to new heights.
-- The Idler unit offers steadfast support, expertly complementing the drive unit to ensure stable and reliable pipe stabilization throughout operations.
-- Easily adjustable roller distances accommodate a broad spectrum of pipe or tank diameters, offering unparalleled versatility for diverse operational needs.
-- Equipped with state-of-the-art variable speed controls, our equipment allows operators to perfectly calibrate rotation speeds, ensuring exceptional welding precision and quality.
-- Our design incorporates essential safety features such as overload protection and emergency stop buttons, always prioritizing operator safety and delivering peace of mind during operation.

Conventional Rotator Design Features:

It is extensively employed in welding, installation, and polishing of cylindrical structures across the oil and gas industries, platform supports, storage tanks, tankers,pressure vessels,wind power sectors, pipelines, boilers, shipyards, steel fabrications, nuclear power, and numerous other demanding fields.

Our turning rolls excel in the effortless rotation of cylindrical containers during welding and fabrication, significantly enhancing production quality and operational efficiency. Designed for durability, these robust conventional turning rolls withstand even the toughest work environments. Our advanced five-function pendant, with a variable speed potentiometer, provides operators with complete control over the rotating vessel.
Adjust the center distance of the roller group seamlessly with reserved bolt holes or screws, adapting to varying workpiece diameters and ensuring continuous operational fluidity.
Featuring an exceptionally durable steel-rubber combination roller, our equipment offers impressive bearing capacity and powerful driving capabilities. The integrated inverter enables seamless speed regulation, delivering a broad speed range, high precision, and superior starting torque.

Weldsuccess offers a comprehensive range of welding rotators available in various capacities (ranging from, 1 ton to over 1000 tons) to accommodate an extensive array of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are masterfully engineered with all-fabricated-steel bases and adjustable wheel carriages, perfectly suited for vessels of varying diameters while maintaining a constant center-line. The drive motor, an inverter-controlled variable frequency AC type, is enhanced with fan cooling for unrivaled durability. Dual reduction worm and wheel gearboxes ensure increased durability, while both drive and idler wheel shafts are supported by deep groove roller bearings for synchronized rotation. The design includes lifting holes on the frames for effortless maneuverability, and control boxes are housed within IP55 rated enclosures using variable frequency AC control electrical systems, supported by full CE certification. Our commitment to quality is reflected in our ISO 9001:2015 Quality Management System certification, guaranteeing products that consistently meet the highest safety standards in the weld automation industry.

WorkShop

As a Premier Welding Rotators Manufacturer, we boast unrivaled global expertise

With over 20 years of dedicated experience in manufacturing welding rotators, welding positioners, and welding manipulators,
WWe operate at the forefront of innovation, utilizing cutting-edge technologies to deliver superior products. Our facility boasts 6 advanced production lines, ensuring efficiency and precision in every endeavor. We service discerning clients across Europe, the U.S., the Middle East, and other regions, offering unmatched quality and sophistication that sets us apart.
Our products are synonymous with the highest standards of quality and safety, proudly earning the esteemed CE Marking, which stands as a testament to our unwavering commitment to stringent industry standards. ISO9001 Quality Management System Certification: Our management excellence is perfectly aligned with global benchmarks, ensuring unparalleled performance in every facet.We promise comprehensive compliance with the pinnacle of international standards, delivering performance that consistently exceeds expectations.
Our extensive and varied case experience empowers us to deliver finely-tuned customization, precisely meeting the unique demands of our clients.
Guided by our core principle: 'Customer demand first, product quality and business reputation foremost,' we are committed to building enduring relationships founded on trust and reliability.

Company Overview:




Product Certifications:


Warranty and After-Sales Service:

1. Enjoy the confidence of a 12-month warranty that covers the entire machine, exemplifying our dedication to quality and durability.
2. Within this warranty period, we commit to resolving any issues from manufacturing defects, taking complete responsibility for any necessary actions.
3. Post-warranty, benefit from ongoing complimentary technical advisory support, ensuring the long-term vitality of your machine.
4. Our skilled engineers are prepared to provide on-site services whenever required, guaranteeing your machine's optimal performance and support.

Frequently Asked Questions (FAQs):

1. Q: Are you a manufacturing plant or a trading company?
   A: We are both a direct manufacturer and trading company, offering a seamless blend of capabilities to serve your needs.
   
   2) Q: Where is your factory located, and how can I visit?
   A: Our factory is strategically located in the vibrant city of Wuxi,Jiangsu Province, China. Visitors can easily fly into Shanghai airport. The scenic drive from Shanghai to Wuxi takes approximately 2 hours by car.
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our utmost priority. Our factory is proudly accredited with ISO certification, SGS report, and CE certificate, showcasing our relentless commitment to quality.
   
   4) Q: Does your company offer CIF pricing?
   A: Yes, we provide precise CIF pricing in our quotes, tailored to various destination ports and different monthly schedules.
   
   5) Q: Is it possible to have my logo on the product?
   A: We offer personalized logo services to enhance your brand's visibility. Note that there may be an additional fee for logo creation unless yousupply pre-designed logos.
   
   6) Q: Can your equipment be customized to specific needs?

A: Certainly, our expert design team excels in crafting bespoke solutions tailored to your precise specifications.


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