Descriptions of the functions
-- Our groundbreaking Drive unit boasts a robust motor paired with an advanced reducer, delivering effortless and fluid pipe rotation. This cutting-edge technology revolutionizes the movement of pipes along rails, significantly boosting operational efficiency and overall productivity.
-- The Idler unit operates in perfect harmony, providing exceptional support to the pipe. It works in concert with the drive unit, ensuring unparalleled stability and precision, thereby guaranteeing unmatched accuracy and reliability across operations.
-- Effortlessly adjust the rollers' distance using a simple hand screw, offering versatile adaptability to accommodate a wide array of pipe or tank diameters seamlessly.
-- Experience unmatched control over your operations with adjustable speed settings that allow operators to finely tune rotation speed, resulting in superior welding performance and optimal results.
-- Safety is our top priority, featuring built-in safety mechanisms such as overload protection and emergency stop buttons, ensuring a secure and protected work environment for all operators.
Conventional Rotator Design Features:
It is widely employed for exceptional welding, precise installation, and expert polishing of cylinders in numerous industries, including oil and gas, platform supports, storage tanks, and tankers,pressure vessels,wind power, pipelines, boilers,shipyards, steel structures,nuclear power, and various other sectors.
Our turning rolls facilitate the effortless rotation of cylindrical containers during welding and fabrication processes, ensuring superior quality and exceptional efficiency. Engineered to withstand the harshest environments, our heavy-duty conventional turning rolls promise durability and peak performance. The advanced powered drive units offer expert control via a five-function pendant, further enhanced by a variable speed potentiometer, granting operators complete mastery over the vessel's rotation dynamics.
Adjusting wheels is incredibly intuitive and user-friendly, surpassing traditional bolt-type designs with remarkable ease.
Our innovative handwheel design allows for straightforward wheel distance adjustments with minimal effort, as demonstrated in the accompanying video.
Welsuccess offers a comprehensive range of welding rotators, accommodating capacities from 1 ton to over 1000 tons, perfectly tailored to workpieces of various sizes.
Product Parameters
| Model |
CRS-5 |
CRS-10 |
CRS-20 |
CRS-30 |
CRS-40 |
CRS-50 |
CRS-60 |
CRS-80 |
| Turning Capacity |
5 tons |
10 tons |
20 tons |
30 tons |
40 tons |
50 tons |
60 tons |
80 tons |
| Loading Capacity-Drive |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Loading Capacity-Idler |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Vessel size |
350-5000 mm |
350-5000mm |
350-5000mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
| Adjust Way |
Hand adjustment |
| Motor Power |
2*0.37 KW |
2*0.55 KW |
2*0.75KW |
2*1.1 KW |
2*1.1 KW |
2*1.5 KW |
2*2.2 KW |
2*3 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
| Roller size |
Φ250*140mm |
Φ300*180mm |
Φ350*180mm |
Φ350*220mm |
Φ400*220mm |
Φ400*220mm |
Φ450*300mm |
Φ500*360mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Model |
CRS-100 |
CRS-120 |
CRS-150 |
CRS-200 |
CRS-300 |
CRS-400 |
CRS-500 |
CRS-1000 |
| Turning Capacity |
100 tons |
120 tons |
150 tons |
200 tons |
300 tons |
400 tons |
500 tons |
1000 tons |
| Loading Capacity-Drive |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Loading Capacity-Idler |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Vessel size |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
1000-7000mm |
1500-8000mm |
| Adjust Way |
Hand adjustment |
| Motor Power |
2*3 KW |
2*3 KW |
2*4 KW |
2*4 KW |
2*5.5 KW |
2*5.5 KW |
2*7.5 KW |
2*15 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
Steel Wheels |
| Roller size |
Φ500*400mm |
Φ500*440mm |
Φ500*600mm |
Φ600*645mm |
Φ700*300mm |
Φ700*350mm |
Φ800*400mm |
Φ900*500mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
Workpiece Process
Company View
A Premier Welding Rotators Manufacturer with Global Expertise
With more than 20 years of unmatched expertise in manufacturing welding rotators,welding positioners, and welding manipulators,
We operate 6 state-of-the-art production lines, serving a diverse range of clients across Europe, the U.S., the Middle East, and beyond.
Our extensive offerings include CE Marking and ISO9001 Quality Management Systemcertifications, ensuring our products consistently meet international standards with outstanding performance and dependability.
With extensive case experience and customized solutions, we set ourselves apart from the competition.
Our philosophy: 'Customer demand first, product quality and business reputation above all.' We are committed to nurturing long-term customer relationships based on trust and satisfaction.
Product Certification Details
Comprehensive Warranty and AAfter-Sale Service
1. Revel in the assurance of a comprehensive 12-month warranty on the entire machine. This warranty underscores our unwavering commitment to superior craftsmanship, ensuring you experience peace of mind and confidence in your valuable investment.
2. Within this warranty period, should any issue arise due to machine defects, we take full responsibility to ensure a seamless resolution. Our top priority is the smooth operation and efficiency of your equipment, keeping your operations running flawlessly.
3. Post-warranty, take advantage of our steadfast support with complimentary technical advisory services for the machine's entire lifespan. This ensures a seamless and worry-free operational experience throughout its usage, offering you continuous peace of mind.
4. In critical scenarios, our team of highly skilled engineers is ready to provide invaluable on-site service at your location. This ensures expert assistance is always available, providing reliable and prompt support whenever you need it.
FAQ:
- Q: Are you a factory or trading company?
A: We are a prestigious manufacturer and trading company, renowned for our unparalleled expertise and exceptional service quality within the industry. Our esteemed reputation speaks volumes about our commitment to excellence.
2) Q: Where is your factory located? How can I visit there?
A: Our state-of-the-art factory is nestled in Wuxi city,Jiangsu Province, China. To visit, you can conveniently fly to Shanghai airport. The journey from Shanghai to Wuxi by road is a straightforward 2-hour drive, bringing you to our location with ease and comfort..
3) Q: How does your factory handle quality control?
A: Quality is paramount to us. Our factory rigorously adheres to the highest standards, backed by ISO approval, SGS report, and CE certification, ensuring our products consistently meet and exceed premium quality standards.
4) Q: Does your company accept CIF pricing?
A: Certainly, we accommodate CIF pricing, offering detailed quotations tailored to your destination port. These reflect monthly variations, providing transparency and ensuring you are well-informed.
5) Q: Is it possible to have my logo on the product?
A: We offer customized logo services to enhance your brand identity. While a fee may apply for logo creation, this is waived if youprovide.
6) Q: Can your equipment be customized?
A: Absolutely! Our expert design team excels at crafting bespoke solutions meticulously tailored to your unique specifications and requirements, transforming your visions into reality.
Working at Site
Machining Equipment
Packaging
Loading Containers for Delivery
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