Function Descriptions
-- Elevate your operations to new heights with our state-of-the-art Drive unit, a true powerhouse of engineering precision. Equipped with a high-performance motor and top-tier reducer, it promises seamless and efficient pipe rotation. Experience flawless and uninterrupted transit on rails, ensuring your operations remain fluid and efficient.
-- Our Idler unit represents the pinnacle of stability and reliability. Working in perfect harmony with the Drive unit, it ensures the pipe's stability throughout the operation, delivering consistent, dependable performance with every use.
-- Adjustability at its finest! Effortlessly tailor the roller distance to accommodate pipes or tanks of varying diameters. Our design offers exceptional flexibility, catering to a myriad of operational needs with unmatched ease.
-- Achieve unparalleled precision with our advanced variable speed controls, offering operators the power to fine-tune rotation speeds for meeting and exceeding the highest standards of welding precision. Experience unmatched control and accuracy.
-- Safety is our top priority. Our systems are equipped with integrated safety measures, including overload protection and emergency stop buttons, ensuring complete peace of mind for operators during all operations.
Conventional Rotator Design Features:
The equipment is widely utilized for the welding, installation, and finishing of cylindrical structures in diverse fields including the oil and gas sector, platform supports, storage tanks, tankers, pressure vessels,wind energy industries, pipelines,boilers shipbuilding,steel framework construction nuclear power plants,, and a multitude of other fields.
Our turning rolls revolutionize operational efficiency by smoothly rotating cylindrical containers during welding and fabrication, significantly enhancing production quality. Built to withstand the harshest conditions, these heavy-duty conventional turning rolls are engineered for the most challenging environments. Simplified control is at your fingertips with an advanced five-function pendant, featuring a variable speed potentiometer for precise vessel rotation management.
Achieve perfect adaptation by adjusting the roller group's center distance using reserved bolt holes or screws, effortlessly accommodating workpieces of varying diameters.
With a robust steel-rubber composite roller, our equipment offers outstanding bearing capacity and extraordinary driving power. The inclusion of an inverter for stepless speed regulation provides a wide speed range coupled with exceptional starting torque, ensuring optimal performance.
Weldsuccess specializes in offering an extensive range of welding rotators available in a spectrum of capacities, ranging from 1 ton to over 1000 tons, catering to a vast array of workpiece sizes.
Product Parameters
| Model |
CR-5 |
CR-10 |
CR-20 |
CR-30 |
CR-40 |
CR-50 |
CR-60 |
CR-80 |
| Turning Capacity |
5 tons |
10 tons |
20 tons |
30 tons |
40 tons |
50 tons |
60 tons |
80 tons |
| Loading Capacity-Drive |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Loading Capacity-Idler |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Vessel size |
350-5000 mm |
350-5000mm |
350-5000mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*0.37 KW |
2*0.55 KW |
2*0.75KW |
2*1.1 KW |
2*1.1 KW |
2*1.5 KW |
2*2.2 KW |
2*3 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
| Roller size |
Φ250*140mm |
Φ300*180mm |
Φ350*180mm |
Φ350*220mm |
Φ400*220mm |
Φ400*220mm |
Φ450*300mm |
Φ500*360mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Model |
CR-100 |
CR-120 |
CR-150 |
CR-200 |
CR-300 |
CR-400 |
CR-500 |
CR-1000 |
| Turning Capacity |
100 tons |
120 tons |
150 tons |
200 tons |
300 tons |
400 tons |
500 tons |
1000 tons |
| Loading Capacity-Drive |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Loading Capacity-Idler |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Vessel size |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
1000-7000mm |
1500-8000mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*3 KW |
2*3 KW |
2*4 KW |
2*4 KW |
2*5.5 KW |
2*5.5 KW |
2*7.5 KW |
2*15 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
Steel Wheels |
| Roller size |
Φ500*400mm |
Φ500*440mm |
Φ500*600mm |
Φ600*645mm |
Φ700*300mm |
Φ700*350mm |
Φ800*400mm |
Φ900*500mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Optional |
Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
Our CR CE rollers are masterfully crafted with all-fabricated-steel bases and adjustable wheel carriages, accommodating vessels of diverse diameters while maintaining a consistent center-line. The drive motor is a sophisticated, inverter-controlled variable frequency AC type with fan cooling. Durability is enhanced through dual reduction worm and wheel gearboxes, with drive and idler wheel shafts supported by deep groove roller bearings for synchronized rotation. The design is user-friendly, featuring lifting holes on the frames for easy maneuverability. Control boxes boast IP55 rated enclosures and employ advanced variable frequency AC control electrical systems, all fully CE certified. Adhering to ISO 9001:2015 Quality Management System certification, our products uphold the highest standards of safety and quality in the weld automation industry.
WorkShop
We are a leading Professional Welding Rotators Manufacturer with an unmatched breadth of global expertise
Harnessing over 20 years of dedicated expertise in crafting top-tier welding rotators, welding positioners, and welding manipulators,
We operate with cutting-edge technology and innovation at the forefront of everything we do. 6 advanced production lines Our reach extends to discerning clients across the globe, serving esteemed partners throughout Europe, the U.S., the Middle East, and other vibrant markets.
Our products proudly bear the hallmark of excellence, delivering unparalleled assurance to every customer. The iconic CE Marking graces our products, symbolizing trust and globally recognized quality, ensuring compliance with the rigorous European standards. Our offerings stand on the solid foundation of rigorous industry standards, providing you with unmatched quality and reliability you can count on. ISO9001 Quality Management System Certification exemplifies our unwavering dedication to excellence, showcasing our alignment with international benchmarks for superior performance in every aspect.We diligently adhere to comprehensive compliance with top-tier international standards, consistently delivering exceptional performance that exceeds expectations.Our commitment to excellence is evident in every detail, ensuring your complete satisfaction.
With a wealth of diverse case experience, we excel in offering precise, tailor-made customization to meet each client's unique requirements effectively.
Guided by our core ethos, 'Customer demand first, product quality and business reputation first,' we focus on building long-term relationships grounded in trust and reliability.
Company Overview: Immerse yourself in the legacy of Wuxi Weldsuccess Automation Equipment Co., Ltd., where groundbreaking innovation is matched by exceptional service.
Product Certifications: Our prestigious certifications underscore our unwavering commitment to safety, quality, and excellence.
Warranty and After-Sales Service: Discover unparalleled support with our comprehensive warranty and service offerings.Experience a new level of support with our extensive warranty and after-sales service offerings, designed for your peace of mind.
1. Enjoy peace of mind with our robust 12-month warranty covering the entire machine, crafted to ensure top-notch quality and durability.
2. During this warranty period, should any manufacturing defects emerge, we are committed to resolving them swiftly at our responsibility.
3. Even beyond the warranty, enjoy complimentary technical advisory support throughout your machine's lifespan, ensuring ongoing optimal performance.
4. Our highly skilled engineers are available for on-site services when needed, promising unmatched support and optimal performance at every stage.
Frequently Asked Questions (FAQs): Discover clarity and find answers to common inquiries concerning our products and services.
- Q: Are you a manufacturing plant or a trading company?
A: We are both a direct manufacturer and trading company, offering an exceptional blend of value and quality.
2) Q: Where is your factory located, and how can I visit?
A: Our factory is proudly located in the dynamic city of Wuxi, situated in Jiangsu Province, China.Travelers can conveniently fly directly to Shanghai airport. The picturesque drive from Shanghai to Wuxi takes about 2 hours by car, providing a delightful journey. A welcoming journey awaits. 3) Q: How does your factory ensure quality control?A: Top-quality control is our utmost priority. Our factory holds ISO certification, an SGS report, and a CE certificate, all hallmarks of our steadfast commitment to excellence.
4) Q: Does your company offer CIF pricing?
A: Certainly! We provide transparent CIF pricing in our quotes, tailored to various destination ports and flexible monthly schedules to meet your specific needs.
5) Q: Is it possible to have my logo on the product?
A: Indeed, we provide customized logo services tailored to make your brand shine with distinction. While an extra charge may apply for creating a new logo, we can effortlessly incorporate existing logos for seamless brand integration.
6) Q: Can your equipment be customized to specific needs?
A: Without a doubt, our talented design team specializes in crafting custom solutions precisely adapted to address your unique requirements, ensuring every detail is impeccably tailored to your specifications.On-Site Operations: Witness the forefront of innovation with cutting-edge solutions at our state-of-the-art facilities, where every component is designed to enhance efficiency and synergy.State-of-the-Art Machining Equipment: Enter a new dimension of precision and efficiency with our pioneering technology, purposefully crafted to elevate operational performance to unparalleled heights of excellence.
Secure Packaging: Our meticulously engineered packaging solutions are designed to protect your valuable assets. Experience the assurance that your products will arrive in pristine, untouched condition, safeguarded against any potential harm.
Efficient Container Loading for Delivery: Our highly efficient container loading procedures are crafted to ensure both promptness and security. We guarantee your products will arrive on schedule and in impeccable condition, maintaining their integrity throughout transit.
Efficient Container Loading for Delivery: Our expertise in container loading ensures not only speed and reliability but also the perfect order, guaranteeing your products reach their destination punctually and in immaculate condition.
State-of-the-Art Machining Equipment: Harness the power of cutting-edge innovation that infuses each task with precision and efficiency, ensuring exceptional performance and superior results in every operation.
Secure Packaging: Our expertly crafted packaging solutions deliver unparalleled protection during transit, ensuring your products reach their destination in flawless condition, unharmed and ready for use.
Efficient Container Loading for Delivery: Rely on our refined container loading processes to ensure your products are delivered swiftly and securely, guaranteeing their timely arrival in perfect condition.
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