80ton Rotator for Tank Welding - Features Steel Coated PU Roller Wheels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-80
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-5000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*3kw
• Transport Package: Wooden Case
• Specification: 80Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Functions Overview: The 80Ton Rotator for Tank Welding by Wuxi Weldsuccess Automation Equipment Co., Ltd. is engineered to streamline your welding tasks with unparalleled efficiency.

-- The drive unit comes equipped with a powerful motor & reducer, effortlessly ensuring smooth pipe rotation and facilitating seamless movement along rails.
-- The idler unit works in harmony with the drive unit, providing unwavering support for the pipe to ensure flawless operation.
-- Achieve versatility with adjustable roller distances, tailored to fit an array of pipe or tank diameters with precision.
-- Featuring advanced variable speed controls, operators can finely tune the rotational speed to achieve optimal welding results.
-- Prioritizing safety, it includes robust mechanisms such as overload protection and emergency stop buttons for secure operation.

Conventional Rotator Design Features:

It is extensively utilized in welding, installation, and polishing processes for cylinders within oil and gas sectors, platform supports, storage tanks, tankers, pressure vessels,wind power facilities, pipelines, boilers, shipyards, steel structures,and the nuclear power industry, among others.

Our turning rolls are crafted to simplify the rotation of cylindrical containers during welding and fabrication, leading to superior quality and enhanced production efficiency. These heavy-duty, reliable conventional turning rolls are engineered to withstand the most demanding and relentless workloads. Operated via a five-function pendant with a variable speed potentiometer, operators gain complete mastery over the rotating vessel.
Adjust the center distance of the roller group using reserved bolt holes or screws to accommodate varying workpiece diameters effortlessly.
Featuring a robust steel-rubber combination roller, this equipment boasts a high bearing capacity and powerful driving ability. Equipped with inverter stepless speed regulation, it offers a wide speed range, high precision, and substantial starting torque.

Weldsuccess provides welding rotators in a vast range of capacities (e.g., 1 ton to over 1000tons) to efficiently handle diverse workpiece sizes.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers boast an all-fabricated-steel base construction with wheel carriages adjustable to accommodate varying vessel diameters around a constant centre-line. The drive motor features an inverter-controlled variable frequency AC type with fan cooling, complemented by two robust reduction worm and wheel gearboxes for enhanced durability and extended overhaul intervals. Both drive and idler wheel shafts are encased in deep groove type roller bearings for synchronized rotation. Lifting holes on both drive and idler roll frames allow for easy maneuverability. Control boxes, with IP55 rated enclosures, utilize variable frequency AC control systems with comprehensive CE certification. Furthermore, our ISO 9001:2015 Quality Management System certification ensures all our products meet safe working load standards within the weld automation industry.

Workshop


 

As a Professional Welding Rotators Manufacturer with Global Expertise,

we bring over 20 years of proven expertise in the domain of welding rotators,welding positioners, and manipulators.
We operate six state-of-the-art production lines catering to clients across Europe, the U.S., the Middle East, and beyond.
Our products proudly carry the CE Marking signifying adherence to stringent quality and safety standards. ISO9001 Quality Management System, ensuring that our machines not only comply with international standards but also deliver unmatched performance and reliability..
With extensive case experience, we offer comprehensive customization to meet your specific needs.
Our company's guiding principle is 'Customer demand first, product quality and business reputation first.' This underscores our unwavering commitment to nurturing long-term customer relationships.

Company Overview




Product Certification


Warranty and After-SalesService

1. We offer a 12-month warranty period on the entire machine, assuring you of quality and peace of mind.
2. During this period, if any issue arises due to a flaw in the machine itself, we take full responsibility for it.
3. Beyond the warranty period, we provide free technical advisory support throughout the machine's lifetime.
4. If necessary, our engineers can provide service at your premises.

Frequently Asked Questions:

1. Q: Are you a factory or a trading company?
   A: We are a direct manufacturer and trading company, offering the best of both worlds.
   
   2) Q: Where is your factory located, and how can I visit?
   A: Our factory is located in Wuxi city,Jiangsu Province, China. Fly into Shanghai airport for easy access. It is about a 2-hour drive from Shanghai to Wuxi..
   
   3) Q: How does your factory manage quality control?
   A: Quality is our top priority. Our factory has earned ISO approval, SGS report, and CE certification, affirming our commitment to excellence.
   
   4) Q: Does your company offer CIF pricing?
   A: Yes, we clearly state CIF prices in our quotes, tailored to various destination ports and fluctuating monthly rates.
   
   5) Q: Is it possible to have my logo on the product?
   A: We offer customized logo services. While there might be an extra fee for logo modeling, providing your own design can mitigate this cost. We appreciate your cooperation.
   
   6) Q: Can your equipment be customized to our needs?

A: Absolutely! Our professional design team is ready to customize equipment to align perfectly with your requirements.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Container Loading for Swift Delivery