Industrial Lead Screw Rotator for Pipe Welding - 380V and 400V Voltage

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CRS-20
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 20Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- Our groundbreaking Drive unit, featuring a robust motor and a sophisticated reducer, guarantees effortless pipe rotation and enhances seamless pipe travel along rails, significantly boosting operational efficiency and productivity.
-- The Idler unit works in perfect harmony to support the pipe, collaborating flawlessly with the drive unit to maintain stability and precision, ensuring unparalleled accuracy during operations.
-- Effortlessly adjust the rollers' distance with a convenient hand screw, providing versatile adaptability to accommodate a variety of pipe or tank diameters with ease.
-- Achieve ultimate mastery over your operations with variable speed settings, allowing operators to precisely fine-tune rotation speed, resulting in exceptional welding performance and outcomes.
-- Safety remains our top priority with integrated safety mechanisms, such as overload protection and emergency stop buttons, ensuring a secure and protected work environment for all operators.

Conventional Rotator Design Features:

It is widely employed for outstanding welding, precise installation, and expert polishing of cylinders across a multitude of industries including oil and gas, platform supports, storage tanks, and tankers,pressure vessels,wind power, pipelines, boilers,shipyards, steel structures,nuclear power, and numerous other sectors.

Our turning rolls streamline the rotation of cylindrical containers during welding and fabrication processes, ensuring superior quality and exceptional efficiency. Built to endure the most challenging environments, our heavy-duty conventional turning rolls guarantee durability and outstanding performance. The powered drive units offer expert control via a five-function pendant, enhanced by a variable speed potentiometer, providing operators with complete authority over the vessel's rotation dynamics.

Adjusting wheels is remarkably intuitive and user-friendly, surpassing the traditional bolt type design.

Our innovative handwheel design allows for straightforward wheel distance adjustments with minimal effort, as shown in the demonstration video.

Welsuccess presents a vast array of welding rotators, catering to capacities ranging from 1 ton to over 1000 tons, perfectly accommodating workpieces of various sizes.


Product Parameters

Model	CRS-5	CRS-10	CRS-20	CRS-30	CRS-40	CRS-50	CRS-60	CRS-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Hand adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

Model	CRS-100	CRS-120	CRS-150	CRS-200	CRS-300		CRS-400	CRS-500	CRS-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Hand adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

Workpiece Process

Company View

A Premier Welding Rotators Manufacturer with Global Expertise

With more than 20 years of unparalleled expertise in manufacturing welding rotators,welding positioners, and welding manipulators,
We operate 6 cutting-edge production lines, serving a diverse clientele across Europe, the U.S., the Middle East, and beyond.
Our extensive offerings feature CE Marking and ISO9001 Quality Management Systemcertifications, ensuring that products consistently meet international standards with exceptional performance and reliability.
Boasting extensive case experience and bespoke customization options, we distinguish ourselves from the competition.
Our philosophy: "Customer demand first, product quality and business reputation above all." We are dedicated to fostering long-term customer relationships built on trust and satisfaction.



Product Certification Details


Comprehensive Warranty and After-Sale Service

1. Enjoy a generous 12-month warranty period covering the entire machine's quality, providing peace of mind and assurance of superior craftsmanship.
2. During the warranty period, if any issue arises directly from machine defects, we are dedicated to taking full responsibility. Our promise is to resolve any such issues promptly, ensuring the smooth operation of your equipment.
3. After the warranty period, we continue to offer complimentary technical advisory support for the entire lifespan of the machine. This ongoing service provides you with peace of mind and a seamless operational experience for the duration of your equipment's use.
4. In critical situations, we offer the invaluable option of having our highly skilled engineers available for on-site service at your location. This ensures that expert assistance is at your fingertips whenever necessary, guaranteeing reliable support.

FAQ:

1. Q: Are you a factory or trading company?
   A: We are a distinguished manufacturer and trading company, providing unmatched expertise and superior service quality in the industry.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our advanced factory is situated in Wuxi city,Jiangsu Province, China. To visit, you can conveniently fly to Shanghai airport. The drive from Shanghai to Wuxi takes approximately 2 hours, offering a straightforward route to our location..
   
   3) Q: How does your factory handle quality control?
   A: Quality is our foremost concern. Our factory adheres to the highest standards, evidenced by our ISO approval, SGS report, and CE certification. We ensure that our products consistently meet premium quality standards.
   
   4) Q: Does your company accept CIF pricing?
   A: Yes, we do. CIF pricing is clearly stated in our quotations and tailored according to your specified destination port, with variations reflected monthly.
   
   5) Q: Is it possible to have my logo on the product?
   A: We proudly support customized logo services. An additional service fee for logo creation may apply unless youprovide.
   
   6) Q: Can your equipment be customized?

A: Absolutely, our proficient design team excels in crafting bespoke solutions that are precisely tailored to your distinct specifications and requirements.


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