Efficient Welding Rotator Tank Turning Rolls - Steel PU Coated Roller Wheels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-60
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-5000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*2kw
• Transport Package: Wooden Case
• Specification: 60Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Function Descriptions

-- The drive unit is an epitome of precision engineering, featuring a robust motor and reducer. This dynamic duo not only ensures the flawless rotation of pipes but also facilitates effortless gliding on rails, guaranteeing unmatched efficiency and unwavering reliability.
-- Perfectly harmonized with the drive unit, the idler unit plays a pivotal role in providing essential support, ensuring the pipe remains stable for uninterrupted and smooth operations.
-- At the core of its ingenious design is unparalleled engineering brilliance, delivering exceptional performance and steadfast reliability. Experience seamless adaptability with our effortlessly adjustable roller distance, accommodating a diverse range of pipe or tank diameters with exquisite precision and unerring ease.
-- With cutting-edge variable speed controls, operators have the power to precisely calibrate rotation speeds, elevating welding performance to its utmost pinnacle of excellence.
-- State-of-the-art safety features are integrated, including overload protection and emergency stop mechanisms, offering an unwavering assurance of secure and safe operations at all times.


Distinguishing Features of Conventional Rotator Design:

It is extensively utilized in the realms of welding, installation, and polishing of cylinders, supporting industries such as oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boiler, shipyard, boiler, steel structures,nuclear power, and an extensive array of other sectors, highlighting its versatile and universal application.

Our turning rolls are expertly crafted to streamline the rotation of cylindrical containers during welding and fabrication, significantly enhancing production efficiency and quality. Engineered to endure the most challenging conditions, our robust conventional turning rolls guarantee consistent reliability. A sophisticated five-function pendant, equipped with a variable speed potentiometer, provides operators with complete control over the rotating vessel.
Achieve precise center distance adjustment for roller groups with reserved bolt holes or screws, effortlessly adapting to varying workpiece diameters with exceptional precision and ease.
Featuring a durable steel-rubber composite roller, it offers substantial bearing and driving capacities. The inverter-controlled stepless speed regulation delivers an extensive and precise speed range with outstanding starting torque, ensuring peak performance.

Weldsuccess proudly presents a broad spectrum of welding rotators catering to a diverse range of capacities, from a minimal 1 ton to an impressive 1000 tons, skillfully accommodating a vast array of workpiece sizes with ease.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are crafted with meticulous precision, featuring an all-fabricated-steel base with adjustable wheel carriages to fit vessels of diverse diameters while consistently upholding a constant centerline. The inverter-controlled variable-frequency AC drive motor, augmented by fan cooling and dual reduction worm gearboxes, significantly boosts durability and extends maintenance intervals. Drive and idler wheel shafts are securely anchored within deep groove type roller bearings, ensuring synchronized rotation. Both rolls are conveniently outfitted with lifting holes for easy mobility, while control boxes with IP55 certified enclosures utilize variable frequency AC control systems with full CE certification. Our ISO 9001:2015 Quality Management System certification underscores our steadfast dedication to delivering safe working loads in weld automation.

Workshop

As the Paramount Manufacturer of Professional Welding Rotators, Wuxi Weldsuccess Automation Equipment Co., Ltd. showcases unmatched global expertise.

Boasting over two decades of unparalleled proficiency in the crafting of welding rotators,Our exquisite lineup features advanced welding positioners and state-of-the-art welding manipulators.
We operate six state-of-the-art production lines that span across Europe, the U.S., the Middle East, and other global markets, delivering a promise of unmatched quality and stellar satisfaction.
Our superior products are defined by CE Marking and beyond, underscoring our unwavering commitment to excellence and adherence to compliance. ISO9001 Quality Management System Certification, ensuring steadfast compliance with world-renowned international standards, delivering performance that consistently surpasses expectations..
Leveraging extensive case experience, we provide robust customization support finely tuned to your distinctive needs.
At the core of our company is our unwavering dedication to the principle: "Customer demand first, product quality and business reputation first." We strive to cultivate enduring, mutually beneficial customer relationships.

Company Vision and Values




Product Certification and Assurance


Comprehensive Warranty and After-sales Service Excellence

1. We proudly offer a comprehensive 12-month warranty, guaranteed to ensure the integrity and quality of the entire machine.
2. Should any issue arise during this period due to intrinsic machine flaws, we assume full responsibility for resolution.
3. Beyond the warranty, we provide complimentary technical advisory support, ensuring seamless operation throughout the machine's lifetime.
4. Onsite engineering services are available to offer essential support at user premises whenever necessary.

Frequently Asked Questions:

1. Q: Are you a factory or a trading company?
   A: We are both a direct manufacturer and a trading company, providing the dual advantage of both domains.
   
   2) Q: Where is your factory located? How can I visit it?
   A: Our ultramodern factory is situated in the vibrant city of Wuxi City,Jiangsu Province, China. You can fly into the bustling Shanghai Airport. It is approximately a 2-hour drive from Shanghai to Wuxi.
   
   3) Q: How does your factory manage quality control?
   A: Quality is our foremost priority. Our factory holds ISO approval, SGS reports, and CE certification, assuring premium standards.
   
   4) Q: Does your company offer CIF pricing?
   A: Yes, we do. Our quotes meticulously detail CIF pricing, tailored to your specific destination port and adjusted for different months.
   
   5) Q: Is it possible to have my logo on the product?
   A: Absolutely. We offer customized logo services. While an additional service fee may apply for logo modeling, we can facilitate this if youprovide the essential materials.
   
   6) Q: Can your equipment be customized?

A: Certainly. Our professional design team excels in crafting bespoke solutions tailored to meet your distinct requirements.


On-Site Operations

Precision Machining Equipment



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