Premium Lead Screw Rotator for Pipe Welding with Steel Coated Roller Wheels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CRS-20
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 20Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- Discover the pinnacle of innovation with our Drive unit, meticulously crafted with a robust motor and cutting-edge reducer. This powerhouse guarantees impeccable pipe rotation and seamless pipe travel on rails, significantly boosting your operational efficiency.
-- Experience unparalleled support with our Idler unit, which works in perfect synergy with the drive unit. It effortlessly ensures stability and precision, elevating your welding process to new heights.
-- Effortlessly adjust the rollers' distance with our user-friendly hand screw, providing versatile accommodation for an array of pipe or tank diameters. This adaptability ensures you can handle any welding challenge with ease.
-- Unlock superior control with our variable speed settings, allowing operators to effortlessly fine-tune rotation speeds. This feature guarantees a top-tier welding performance, tailored to your specific needs.
-- Safety is a top priority with our integrated mechanisms, featuring overload protection and emergency stop buttons. These features are designed to create a secure work environment, safeguarding your team as they excel in their tasks.

Conventional Rotator Design Features:

It is extensively employed for outstanding welding, installation, and polishing of cylinders across a wide spectrum of industries including oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boilers,shipyards, steel structures,nuclear power, and numerous other sectors.

Our expertly engineered turning rolls make the rotation of cylindrical containers during welding and fabrication a breeze, ensuring unmatched quality and efficiency. Built to endure the harshest environments, our heavy-duty conventional turning rolls stand out for their durability and performance. The powered drive units are seamlessly controlled by a sophisticated five-function pendant, enhanced by a variable speed potentiometer, providing operators with unparalleled control over the vessel's rotation, catering to every requirement.

Our intuitive wheel adjustment mechanism is designed to be more user-friendly compared to traditional bolt types, ensuring ease of use and reliability.

Our innovative handwheel design allows for straightforward, direct wheel distance adjustments, as vividly demonstrated in the video. This feature enhances user experience and operational efficiency.

Weldsuccess proudly offers an extensive selection of welding rotators, boasting capacities ranging from 1 ton to over 1000 tons, tailored to accommodate workpieces of all sizes, ensuring you have the perfect solution for your needs.


Product Parameters

Model	CRS-5	CRS-10	CRS-20	CRS-30	CRS-40	CRS-50	CRS-60	CRS-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Hand adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

Model	CRS-100	CRS-120	CRS-150	CRS-200	CRS-300		CRS-400	CRS-500	CRS-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Hand adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

Workpiece Process

Company View

A Premier Welding Rotators Manufacturer with Global Expertise

With over 20 years of unparalleled expertise in crafting top-tier welding rotators,welding positioners, and welding manipulators,
We proudly operate 6 cutting-edge production lines, catering to clients across Europe, the U.S., the Middle East, and beyond.
Our offerings are distinguished by CE Marking and ISO9001 Quality Management Systemcertifications, guaranteeing products that meet international standards with outstanding performance.
Our extensive case experience and bespoke customization options distinguish us from the competition.
Our philosophy: "Customer demand first, product quality and business reputation first." We are committed to nurturing long-term customer relationships.



Product Certification Details


Comprehensive Warranty and After-Sale Service

1. Enjoy a generous 12-month warranty period that covers the entire machine's quality, offering you complete peace of mind.
2. Throughout the warranty period, in the unlikely event that any issues surface due to machine defects, we are wholeheartedly devoted to assuming full responsibility, guaranteeing a swift and effective resolution.
3. Even beyond the warranty period, we take great pride in offering complimentary technical advisory support for the entire lifespan of the machine. This commitment ensures our esteemed clients enjoy uninterrupted peace of mind and flawless operation.
4. For critical needs, we offer the invaluable option of deploying our highly-skilled engineers for on-site service at your location, providing expert assistance precisely when needed.

FAQ:

1. Q: Are you a factory or trading company?
   A: We are more than just a manufacturer; we are a direct manufacturer combined with a trading company, providing unmatched expertise and exceptional service quality within our industry.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our cutting-edge and modern factory is strategically located in Wuxi city,Jiangsu Province, China. For optimal convenience, you may fly directly to Shanghai airport. A scenic car journey from Shanghai to Wuxi takes approximately 2 hours..
   
   3) Q: How does your factory handle quality control?
   A: Quality is our pinnacle focus. Our factory is esteemed with ISO approval, an SGS report, and CE certification, ensuring that we consistently deliver premium standards.
   
   4) Q: Does your company accept CIF pricing?
   A: Certainly, we offer CIF pricing clearly delineated on our quotation, tailored to the specific destination port and adaptable to monthly variations.
   
   5) Q: Is it possible to have my logo on the product?
   A: We provide outstanding support for customized logo services, though an additional service fee may apply for logo creation unless youprovide.
   
   6) Q: Can your equipment be customized?

A: Undoubtedly, our expert design team excels in crafting bespoke solutions tailored specifically to meet your unique specifications and requirements.


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