| Customization: | Available |
|---|---|
| Type: | Welding Turning Rolls |
| Structure: | Adjustment |
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Descriptions of the functions
-- The Drive unit is an engineering marvel, featuring a motor & reducer that not only facilitates seamless pipe rotation but also ensures smooth transportation of the pipe along rails, setting a new standard in operational efficiency.
-- The Idler unit perfectly complements the drive unit, providing robust support for the pipe, ensuring a harmonious and balanced operation.
-- The adaptable design allows for the distance between rollers to be easily adjusted, accommodating a variety of pipe or tank diameters with precision.
-- Equipped with cutting-edge variable speed controls, this system empowers operators to fine-tune the rotation speed, achieving the pinnacle of welding precision and performance.
-- Includes comprehensive safety mechanisms, including overload protection and emergency stop buttons, ensuring a secure operating environment.
Conventional Rotator Design Features:
It is widely used for the meticulous welding, installation, and polishing of cylindrical structures across oil and gas sectors, platform supports, storage tanks, tankers, pressure vessels,wind power installations, pipelines, boilers, shipyards, steel structures,, nuclear power installations, and many other industries.
Turning rolls revolutionize the ease of rotating cylindrical containers during welding and fabrication, facilitating superior quality and enhanced production efficiency. Our resilient, heavy-duty conventional turning rolls are meticulously designed and crafted to withstand the harshest and most demanding workload environments. The powered drive units are ingeniously managed by a five-function pendant with a variable speed potentiometer, granting the operator unrivaled control over the rotating vessel.
Utilize the reserved bolt holes or screws to seamlessly adjust the roller group's center distance, adapting to the dynamic changes in workpiece diameter effortlessly.
Featuring a robust steel-rubber combination roller, this unit boasts an impressive large bearing capacity and superior driving power. It is equipped with an inverter for stepless speed regulation, offering a wide speed range, high precision, and substantial starting torque.
Weldsuccess supplies welding rotators in an extensive range of capacities (e.g., 1 tons to over 1000 tons) to accommodate a diverse array of workpiece sizes.
Product Parameters
| Model | CR-5 | CR-10 | CR-20 | CR-30 | CR-40 | CR-50 | CR-60 | CR-80 |
| Turning Capacity | 5 tons | 10 tons | 20 tons | 30 tons | 40 tons | 50 tons | 60 tons | 80 tons |
| Loading Capacity-Drive | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
| Loading Capacity-Idler | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
| Vessel size | 350-5000 mm | 350-5000mm | 350-5000mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm |
| Adjust Way | Bolt adjustment | |||||||
| Motor Power | 2*0.37 KW | 2*0.55 KW | 2*0.75KW | 2*1.1 KW | 2*1.1 KW | 2*1.5 KW | 2*2.2 KW | 2*3 KW |
| Rotation Speed | 100-1000mm/min Variable Frequency Driver | |||||||
| Roller wheels | Rubber / PU / Steel Wheels all available | |||||||
| Roller size | Φ250*140mm | Φ300*180mm | Φ350*180mm | Φ350*220mm | Φ400*220mm | Φ400*220mm | Φ450*300mm | Φ500*360mm |
| Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | |||||||
| Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | |||||||
| Color | RAL 3003 RED+9005 Black | |||||||
| Model | CR-100 | CR-120 | CR-150 | CR-200 | CR-300 | CR-400 | CR-500 | CR-1000 | |
| Turning Capacity | 100 tons | 120 tons | 150 tons | 200 tons | 300 tons | 400 tons | 500 tons | 1000 tons | |
| Loading Capacity-Drive | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
| Loading Capacity-Idler | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
| Vessel size | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 1000-7000mm | 1500-8000mm | |
| Adjust Way | Bolt adjustment | ||||||||
| Motor Power | 2*3 KW | 2*3 KW | 2*4 KW | 2*4 KW | 2*5.5 KW | 2*5.5 KW | 2*7.5 KW | 2*15 KW | |
| Rotation Speed | 100-1000mm/min Variable Frequency Driver | ||||||||
| Roller wheels | Rubber / PU / Steel Wheels all available | Steel Wheels | |||||||
| Roller size | Φ500*400mm | Φ500*440mm | Φ500*600mm | Φ600*645mm | Φ700*300mm | Φ700*350mm | Φ800*400mm | Φ900*500mm | |
| Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | ||||||||
| Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | ||||||||
| Color | RAL 3003 RED+9005 Black | ||||||||
| Optional | Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. | ||||||||
CR CE rollers are crafted with all-fabricated-steel base construction and feature wheel carriages that can be strategically positioned to accommodate vessels of varying diameters around a constant center-line. The drive motor is a state-of-the-art inverter-controlled variable frequency AC type with fan cooling. For enhanced durability and extended overhaul intervals, dual reduction worm and wheel gearboxes are utilized. Drive and idler wheel shafts are housed in deep groove type roller bearings, ensuring synchronous rotation. Both the drive roll and idler roll are equipped with lifting holes on the frames for easy maneuverability. Control boxes feature IP55 rated enclosures and employ variable frequency AC control electrical systems with full CE certification. Moreover, our company proudly holds ISO 9001:2015 Quality Management System certification, ensuring all our products meet the highest safety and performance standards in the weld automation industry.
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