Heavy Duty 80ton Rotator for Tank Welding with Steel Coated Roller Wheels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-80
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-5000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*3kw
• Transport Package: Wooden Case
• Specification: 80Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- The Drive unit elegantly integrates a motor and reducer, orchestrating seamless pipe rotation while facilitating smooth pipe travel along rails.
-- The Idler unit harmoniously collaborates with the drive unit, jointly supporting the pipe with impeccable precision.
-- Effortlessly adjust the distance between rollers to accommodate varying pipe or tank diameters, enhancing versatility and functionality.
-- Equipped with sophisticated variable speed controls, operators can fine-tune the rotation speed, ensuring optimal welding conditions for superior results.
-- Includes state-of-the-art safety mechanisms, including overload protection and convenient emergency stop buttons, ensuring maximum safety.

Conventional Rotator Design Features:

It is widely used for welding, installation, and polishing of cylinders in oil and gas, platform supports, storage tanks, tankers, pressure vessels,wind power, pipelines, boilers, boiler, shipyards, steel structures, nuclear power, and myriad other industries, showcasing unmatched versatility.

Turning rolls effortlessly rotate cylindrical containers during welding and fabrication, enhancing quality and efficiency. Our robust, heavy-duty conventional turning rolls are engineered for the most demanding workloads, ensuring durability and longevity. Take full control of the rotating vessel with a five-function pendant and variable speed potentiometer.
Adjust the roller group's center distance using reserved bolt holes or screws, accommodating changes in workpiece diameter with ease.
Featuring a steel-rubber combination roller, our design boasts immense bearing capacity and formidable driving power. Equipped with an inverter for stepless speed regulation, it offers a wide speed range, high precision, and substantial starting torque.

Weldsuccess provides welding rotators in a spectrum of capacities (e.g., 1 tons to over 1000 tons), catering to diverse workpiece sizes.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are constructed with an all-fabricated steel base, featuring wheel carriages that adjust to vessel diameters around a constant center-line. The drive motor is an inverter-controlled variable frequency AC type with fan cooling, ensuring longevity and reliability. Drive and idler wheel shafts are housed in deep groove roller bearings for synchronized rotation. Both rolls feature lifting holes for easy maneuverability. Control boxes boast IP55 rated enclosures and deploy variable frequency AC control systems with full CE certification. Our commitment to quality is affirmed by ISO 9001:2015 certification, ensuring our products uphold the highest safety standards in the weld automation industry.

WorkShop


 

Professional Welding Rotators Manufacturer with Global Expertise

We have over 20 years of expertise in crafting welding rotators, welding positioners, and welding manipulators.
We operate 6 cutting-edge production lines serving clients across Europe, the U.S., the Middle East, and beyond with unparalleled precision.
Our products are proudly certified with CE Marking and the ISO 9001 Quality Management System, embodying quality and excellence., guaranteeing adherence to international standards while delivering top-tier performance..
With an abundance of successful case studies, we offer tailored customization to meet your specific needs.
The company's guiding principle is "Customer demand first, product quality and business reputation first." We prioritize building enduring relationships with our clients.

Company Vision




Product Certification


Warranty andafter-sales service

1. We offer a 12-month warranty period for the entire machine's quality assurance.
2. During this warranty period, if any issues arise due to inherent machine flaws, we take full responsibility.
3. Beyond the warranty period, we provide free technical advisory support for the machine's lifetime.
4. On-site engineer service is available whenever necessary.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or a trading company?
   A: We are both a direct manufacturer and a trading company.
   
   2) Q: Where is your factory located, and how can I visit?
   A: Our factory is situated in Wuxi city,Jiangsu Province, China. You can fly to Shanghai airport directly. It takes approximately 2 hours by car from Shanghai to Wuxi..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our top priority. Our factory has acquired ISO approval, an SGS report, and a CE certificate.
   
   4) Q: Does your company offer CIF pricing?
   A: Yes, we provide CIF pricing, clearly stated on the quote according to the destination port and varying by month.
   
   5) Q: Is it possible to have my logo on the product?
   A: We fully support customized logo services, which may incur an additional fee for logo modeling unless you can provide.
   
   6) Q: Can your equipment be customized?

A: Absolutely, our professional design team can customize according to your specific requirements.


On-Site Operations

Machining Equipment



Packaging


Loading Containers for Delivery