Versatile Screw Type Welding Rotator with Adjustable Vessel Diameter Capability

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CRS-30
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.5kw
• Transport Package: Wooden Case
• Specification: 30Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Functions Descriptions

-- Discover the unparalleled efficiency of our Drive Unit, a true engineering feat that skillfully merges a powerful motor and reducer. This integration ensures smooth, continuous rotation of pipes while facilitating effortless travel along rails, all with superior efficiency.
-- Partnered seamlessly with the Drive Unit, our Idler Unit offers formidable support for pipes, ensuring unwavering stability and unrivaled precision at every turn.
-- Effortlessly customize the distance between rollers using our intuitive hand screw mechanism, enabling perfect adaptation to a wide array of pipe or tank diameters.
-- Achieve precision perfection with our variable speed controls, granting operators the ability to meticulously fine-tune rotation speeds for optimal welding outcomes.
-- Safety remains our utmost priority, with integrated features like overload protection and emergency stop buttons to ensure a secure working environment.

Conventional Rotator Design Features:

It is extensively utilized for the seamless welding, precise installation, and meticulous polishing of cylinders across the oil and gas sector, robust platform supports, expansive storage tanks, colossal tankers,pressure vessels,wind power projects, extensive pipelines, boilers, shipyards, and steel structures,, extending its service to the nuclear power industry and beyond.

Our state-of-the-art turning rolls revolutionize the rotation of cylindrical containers during welding and fabrication, significantly amplifying quality and boosting production efficiency. Engineered for durability, our conventional turning rolls are built to thrive in the most challenging environments. The powered drive units are seamlessly managed using an advanced five-function pendant, including a variable speed potentiometer, providing operators with comprehensive control over vessel rotation.

Experience user-friendliness that surpasses standard bolt-type systems, offering unrivaled ease.

Our innovative hand wheels type ensures straightforward and instantaneous wheel distance adjustments, as perfectly demonstrated in our video showcase.

Welsuccess presents welding rotators with an impressive range of capacities, from a modest 1 ton to a staggering 1000 tons, accommodating diverse workpiece dimensions with ease.


Product Parameters

Model	CRS-5	CRS-10	CRS-20	CRS-30	CRS-40	CRS-50	CRS-60	CRS-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Hand adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

Model	CRS-100	CRS-120	CRS-150	CRS-200	CRS-300		CRS-400	CRS-500	CRS-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Hand adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

Workpiece Process

Company View

Your Premier Manufacturer of Welding Rotators with Extensive Global Expertise

With great pride, we boast over 20 years of unparalleled specialized expertise in the manufacturing of welding rotators,welding positioners, and welding manipulators.
We operate with six state-of-the-art production lines serving clients across Europe, the U.S., the Middle East, and beyond.
Our products shine with distinction through CE Marking and are reinforced by the ISO9001 Quality Management System,ensuring compliance with international standards and delivering unmatched performance excellence.
With extensive case experience, we provide robust support for customization, tailoring solutions to your unique needs.
Our company ethos is "Customer demand first, product quality and business reputation first." We focus on cultivating long-term customer relationships.



Product Certification


Comprehensive Warranty and After-Sale Service

1. Our machines come with a trustworthy 12-month comprehensive guarantee for the entire machine's quality, assuring your peace of mind.
2. Within this period, should any issues arise due to inherent machine flaws, rest assured that we take full responsibility for rectification, ensuring your peace of mind and the optimal performance of your equipment.
3. Beyond the guarantee period, we proudly extend complimentary technical advisory support throughout the entire lifespan of your machine. This ensures uninterrupted operations and maximized performance, underscoring our unwavering commitment to your long-term success and satisfaction.
4. Our expert engineers are always ready to provide on-site service whenever necessary, delivering exceptional support directly at your premises. This ensures seamless productivity and peace of mind, allowing you to focus on your core business activities.

FAQ:

1. Q: Are you a factory or a trading company?
   A: We are both a direct manufacturer and a trading company, combining the best of both worlds to provide you with unparalleled quality and service that exceeds expectations.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our factory is strategically situated in Wuxi city,Jiangsu Province, China. Simply fly to Shanghai airport directly. The drive from Shanghai to Wuxi takes approximately 2 hours, providing you with both convenience and efficiency to visit us with ease..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our utmost priority. Our factory proudly holds ISO certification, an SGS report, and a CE certificate, ensuring that our products meet the highest standards of excellence and reliability.
   
   4) Q: Does your company accept CIF pricing?
   A: Yes, indeed. We clearly specify CIF pricing in our quotes, tailored to different destination ports and variable monthly factors, guaranteeing transparency and flexibility for our valued clients.
   
   5) Q: Is it possible to have my logo on the product?
   A: Absolutely! We offer custom logo services to personalize your product. Please note that an additional fee may apply for logo modeling, unless youprovide the design yourself, allowing for seamless integration and brand representation..
   
   6) Q: Can your equipment be customized?

A: Certainly! Our expert design team specializes in tailoring equipment to meet your specific requirements, ensuring a perfect fit for your unique needs and enhancing your operational efficiency.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Container Loading for Delivery