Customization: | Available |
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Type: | Welding Turning Rolls |
Structure: | Adjustment |
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Function Descriptions
-- Our Drive unit is a marvel of engineering, boasting a powerful motor and reducer designed for exceptional performance in both pipe rotation and smooth rail travel. This cutting-edge design not only boosts operational efficiency but establishes a new standard of excellence within the industry.
-- The Idler unit epitomizes stability, offering steadfast support that harmoniously complements the drive unit. Together, they ensure flawless and reliable pipe stabilization, redefining operational excellence.
-- Experience seamless adjustability in the distance between rollers, accommodating a wide range of pipe or tank diameters. This feature ensures extraordinary versatility across numerous operations, setting a new benchmark for adaptability.
--With cutting-edge variable speed controls, our equipment allows operators to precisely adjust rotation speeds. This capability assures unparalleled welding precision and quality, significantly elevating the standard of craftsmanship.
--Our integrated safety features, such as overload protection and emergency stop buttons, underscore our unwavering commitment to safety. Operators can remain assured that safety is paramount during every operation.
Features of the Conventional Rotator Design:
It is extensively employed for welding, installation, and polishing of cylindrical structures within the oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power industries, pipelines, boilers, shipyards, steel structures, nuclear power, and other demanding sectors.
Our turning rolls are meticulously engineered for exceptional performance, allowing for the effortless rotation of cylindrical containers during welding and fabrication. They substantially enhance production quality and operational efficiency. Built for endurance, these conventional turning rolls excel in the harshest environments. The powered drive units are controlled via an advanced five-function pendant, complete with a variable speed potentiometer, granting operators comprehensive control over the rotating vessel.
Effortlessly, the roller group's center distance can be adjusted using pre-arranged bolt holes or screws, seamlessly accommodating different workpiece diameters and ensuring continuous operational fluidity.
Our equipment features an exceptionally durable steel-rubber combination roller, providing impressive load-bearing capacity and robust driving capabilities. Equipped with an inverter, it offers seamless speed regulation, delivering a broad speed range, high precision, and outstanding starting torque.
Weldsuccess presents an extensive range of welding rotators available in various capacities (from, 1 ton to over 1000 tons) to accommodate a vast array of workpiece sizes.
Product Parameters
Model | CR-5 | CR-10 | CR-20 | CR-30 | CR-40 | CR-50 | CR-60 | CR-80 |
Turning Capacity | 5 tons | 10 tons | 20 tons | 30 tons | 40 tons | 50 tons | 60 tons | 80 tons |
Loading Capacity-Drive | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Loading Capacity-Idler | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Vessel size | 350-5000 mm | 350-5000mm | 350-5000mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm |
Adjust Way | Bolt adjustment | |||||||
Motor Power | 2*0.37 KW | 2*0.55 KW | 2*0.75KW | 2*1.1 KW | 2*1.1 KW | 2*1.5 KW | 2*2.2 KW | 2*3 KW |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | |||||||
Roller wheels | Rubber / PU / Steel Wheels all available | |||||||
Roller size | Φ250*140mm | Φ300*180mm | Φ350*180mm | Φ350*220mm | Φ400*220mm | Φ400*220mm | Φ450*300mm | Φ500*360mm |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | |||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | |||||||
Color | RAL 3003 RED+9005 Black |
Model | CR-100 | CR-120 | CR-150 | CR-200 | CR-300 | CR-400 | CR-500 | CR-1000 | |
Turning Capacity | 100 tons | 120 tons | 150 tons | 200 tons | 300 tons | 400 tons | 500 tons | 1000 tons | |
Loading Capacity-Drive | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Loading Capacity-Idler | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Vessel size | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 1000-7000mm | 1500-8000mm | |
Adjust Way | Bolt adjustment | ||||||||
Motor Power | 2*3 KW | 2*3 KW | 2*4 KW | 2*4 KW | 2*5.5 KW | 2*5.5 KW | 2*7.5 KW | 2*15 KW | |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | ||||||||
Roller wheels | Rubber / PU / Steel Wheels all available | Steel Wheels | |||||||
Roller size | Φ500*400mm | Φ500*440mm | Φ500*600mm | Φ600*645mm | Φ700*300mm | Φ700*350mm | Φ800*400mm | Φ900*500mm | |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | ||||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | ||||||||
Color | RAL 3003 RED+9005 Black | ||||||||
Optional | Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
CR CE rollers are meticulously crafted with all-fabricated-steel bases and adaptable wheel carriages, designed to accommodate vessels of varying diameters while maintaining a constant center-line. The drive motor is an inverter-controlled variable frequency AC type, enhanced with fan cooling for exceptional durability. Dual reduction worm and wheel gearboxes promote increased durability, while both drive and idler wheel shafts are supported by deep groove roller bearings for synchronized rotation. Design highlights include lifting holes on the frames for effortless maneuverability. Control boxes are housed within IP55 rated enclosures, utilizing variable frequency AC control electrical systems, all fully backed by CE certification. Moreover, our company proudly upholds ISO 9001:2015 Quality Management System certification, guaranteeing our products consistently meet the highest safety standards in the weld automation industry.
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